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The tribological properties of PTFE filled with thermally treated nano-attapulgite

机译:纳米改性凹凸棒土填充的PTFE的摩擦学性能

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The nano-attapulgite powder was treated by heating at 100, 200, 300, 400, 500, 600, 700 and 800℃ for 2 h in a muffle furnace. PTFE composites were prepared by compression molding PTFE and thermally treated nano-attapulgite. The friction and wear tests were performed on a block-on-ring wear tester. Scanning Electron Microscopy (SEM), Energy-Dispersive X-ray Spectrometer (EDS) and Differential Scanning Calorimetry (DSC) were utilized to investigate material microstructures and examine modes of failure. Experimental results showed that under all experimental conditions there was no significant change in coefficient of friction, but the wear rate of PTFE composites was orders of magnitude less than that of pure PTFE under same experimental conditions. Moreover, thermally treated attapulgite was superior to untreated attapulgite in enhancing the wear resistance of PTFE. In addition, the wear resistance increased monotonically with increasing treated attapulgite concentration. Hardness analysis revealed the hardness of PTFE composites increased with increasing content of treated attapulgite. Investigation of transfer film and analysis of debris for PTFE and its composites showed that thermally treated nano-attapulgite filled to PTFE could facilitate formation of transfer film on the steel ring surface and inhibit breakage of PTFE molecular chain. The composites with higher heat absorption capacity exhibited improved wear resistance. Furthermore, the steel ring counterface abrasion was not found.
机译:纳米凹凸棒粉通过在马弗炉中于100、200、300、400、500、600、700和800℃加热2小时进行处理。 PTFE复合材料是通过将PTFE压缩成型和热处理的纳米凹凸棒石而制备的。摩擦和磨损测试是在环上块磨损测试仪上进行的。扫描电子显微镜(SEM),能量色散X射线光谱仪(EDS)和差示扫描量热法(DSC)用于研究材料的微观结构和检查失效模式。实验结果表明,在所有实验条件下,摩擦系数均无显着变化,但在相同的实验条件下,PTFE复合材料的磨损率比纯PTFE的磨损率小几个数量级。而且,热处理的凹凸棒石在增强PTFE的耐磨性方面优于未处理的凹凸棒石。另外,随着处理的凹凸棒土浓度的增加,耐磨性单调增加。硬度分析表明,PTFE复合材料的硬度随处理的凹凸棒土含量的增加而增加。对转移膜的研究和对PTFE及其复合材料的碎片分析表明,热处理后填充在PTFE中的纳米凹凸棒石可以促进在钢环表面上形成转移膜并抑制PTFE分子链的断裂。具有较高吸热能力的复合材料表现出改善的耐磨性。此外,未发现钢环端面磨损。

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