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Effects of Indent Ratio on Curvature and Deformation of Sheet and Strip

机译:压痕比对板带弯曲度和变形的影响

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Peen forming can be carried out by using either large or small indent ratios. The magnitude of the curvature induced will be proportional to the total amount of work done by peening. A minor proportion of the curvature is temporary, since that relates to the residual stress distribution in the curved component, and can be removed by stress-relief annealing. The major proportion of the curvature is permanent, as it relates directly to the non-uniform plastic deformation. The net plastic deformation involved with large indent ratios is much greater than it is with small ratios. Greater curvatures can therefore be induced. Large indent ratios require, however, that the indentation diameters are relatively large. The corresponding unevenness of the surface may be a disadvantage. Peening of Almen strips is a type of peen forming. It follows that very high Almen intensities cannot be accurately detected if it involves large indent ratios. That is why there has to be a range of Almen strip thicknesses - currently N, A and C. Even the thickest C strips would be inappropriate for large indent ratios. For a given shot size, type and velocity the indent ratio is reduced as the strip thickness increases. Hence, an even thicker gage of strip than C would be needed for very high Almen intensities. Indent ratio also affects the 'ridges' that normally surround peening indentations. Above the critical aspect ratio, ridges disappear - which confirms the slip line field prediction given in fig. 8. It should be noted that 'Slip line theory' is a convoluted area of indentation theory. It is virtually impossible to produce accurate field diagrams because of their dependence on imprecise variables such as work hardening, friction between sphere and surface, velocity effect and proportion of impact energy converted into heat. Nevertheless, the theory does give useful explanations of observed indentation phenomena.
机译:可以通过使用较大或较小的压痕比来进行喷头成形。引起的曲率的大小将与喷丸处理的总功成比例。曲率的一小部分是暂时的,因为这与弯曲组件中的残余应力分布有关,可以通过应力消除退火消除。曲率的主要部分是永久性的,因为它直接与不均匀的塑性变形有关。较大的压痕比所涉及的净塑性变形远大于较小的压痕比。因此可以引起更大的曲率。但是,较大的压痕比要求压痕直径相对较大。表面的相应不平坦可能是不利的。 Almen条的喷丸处理是喷头成形的一种。因此,如果涉及较大的压痕比,则无法准确地检测出很高的阿尔门强度。这就是为什么必须有一定范围的Almen条带厚度-当前为N,A和C。即使最厚的C条带也不适用于较大的压痕比。对于给定的压射尺寸,类型和速度,压痕率会随着带钢厚度的增加而减小。因此,对于非常高的阿尔门强度,将需要比C还要厚的带钢规格。压痕比还会影响通常围绕喷丸压痕的“凸脊”。在临界长宽比之上,凸脊消失-这证实了图5中给出的滑移线场预测。 8.应该指出的是,“滑移线理论”是压痕理论的一个复杂领域。由于它们依赖于不精确的变量(例如加工硬化,球体与表面之间的摩擦,速度效应以及转化为热量的冲击能的比例),因此实际上不可能生成精确的场图。尽管如此,该理论确实对观察到的压痕现象给出了有用的解释。

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