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Understanding of Ultrasonic Assisted Machining with Diamond Grinding Tool

机译:了解金刚石研磨工具的超声辅助加工

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In this work, machining test was carried out in various machining conditions using ultrasonic vibration capable CNC machine. For work material, alumina ceramic (Al2O3) was used while for tool material diamond electroplated grinding wheel was used. To evaluate ultrasonic vibration effect, grinding test was performed with and without ultrasonic vibration in same machining condition. In ultrasonic mode, ultrasonic vibration of 20 kHz was generated by HSK 63 ultrasonic actuator. On the other hand, grinding forces were measured by KISTLER dynamometer. And an optimal sampling rate for grinding force measurement was obtained by a signal processing and frequency analysis. The surface roughness of the ceramic was also measured by using stylus type surface roughness instrument and atomic force microscope (AFM). Besides, the scanning electron microscope (SEM) was used for observation of surface integrality.
机译:在这项工作中,使用具有超声波振动功能的CNC机床在各种加工条件下进行了加工测试。对于工作材料,使用氧化铝陶瓷(Al2O3),对于工具材料,使用电镀金刚石的砂轮。为了评价超声波振动效果,在相同的加工条件下进行了有无超声波振动的磨削试验。在超声波模式下,HSK 63超声波执行器产生20 kHz的超声波振动。另一方面,通过KISTLER测力计测量磨削力。通过信号处理和频率分析,获得了用于磨削力测量的最佳采样率。陶瓷的表面粗糙度也通过使用触针式表面粗糙度仪和原子力显微镜(AFM)来测量。此外,使用扫描电子显微镜(SEM)观察表面完整性。

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