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Design of Control System for Electrolytic Deburring Machine Based on PLC and Touch Screen

机译:基于PLC和触摸屏的电解去毛刺机控制系统设计

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In the process of machining parts, burrs are hard to avoid. Electrolytic deburring method can obtain high homogeneity and surface quality, which is suitable for metal burrs in complex inner chambers. Therefore, it is widely used in automotive engine, aerospace, pneumatic and hydraulic industries. Electrolytic deburring process is affected by many factors, and its control system design is particularly important. Based on the principle of electrochemical deburring processing and PLC control technology, designs a set of electrochemical deburring machine tool control system, through the analysis of the processing technology and design the PLC closed-loop design idea algorithm and software running flow, through the configuration software design the control system of the human-computer interaction interface, in combination with the RS - 422 bus technology to realize processing parameters and data transmission and processing. According to the characteristics of the deburring machine, an adaptive control system is developed. Specific work includes: machine tool control system requirements analysis; hardware circuit design and communication design; PLC program design and man-machine page design; anti-interference design from both hardware and software aspects; field debugging of the control cabinet to improve the system function. The test results show that the machine tool is stable and reliable, and the deburring effect is very good.
机译:在加工零件的过程中,毛刺很难避免。电解去毛刺法可获得较高的均匀性和表面质量,适用于复杂内腔中的金属毛刺。因此,它被广泛应用于汽车发动机,航空航天,气动和液压行业。电解去毛刺过程受许多因素影响,其控制系统设计尤为重要。基于电化学去毛刺处理原理和PLC控制技术,设计了一套电化学去毛刺机床控制系统,通过对处理技术的分析,设计了PLC闭环设计思想算法和软件运行流程,通过组态软件设计了人机交互界面的控制系统,结合RS-422总线技术,实现了处理参数以及数据的传输和处理。根据去毛刺机的特点,开发了一种自适应控制系统。具体工作包括:机床控制系统需求分析;硬件电路设计和通讯设计; PLC程序设计和人机页面设计;从硬件和软件两个方面进行抗干扰设计;控制柜现场调试,提高系统功能。测试结果表明,该机床稳定可靠,去毛刺效果非常好。

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