适用于散叶烘烤的无缝悬挂烟夹研制与应用

摘要

[Objective]To design and apply the seamless hanging tobacco clip which is suitable for dispersed leaves-curing.[Method]The seamless hanging tobacco clip was verified by baking tests.[Result]Compared with traditional loading leaf with pole,seamless hanging tobacco clip could save 3.00 labours during cliping,loading,unloading and unlashing leaves par barn.The cost of technical transformation increasing 10 300.00 yuan per barn.The loading amount of one seamless hanging tobacco clip increased two times.The loading amount of one flue-cured house of seamless hanging tobacco clip was increased by 34%.The coal consumption and power consumption decreased by 0.31 kg/kg and 0.14(kw·h)/kg respectively,the energy consumption decreased by 0.22 yuan/kg.The proportion of superior grade,proportion of orange leaves and average price were higher than traditional loading leaf with pole 4.74%,0.58% and 1.08 yuan/kg respectively,the contents of starch of curing leaves decreased by 1.92%,and the harmony of chemical components was better.[Conclusion]The leaf quality of tobacco was improved ,labours were reduced,cost was decreased,efficiency was increased after using this device.%[目的]研制与应用适用于散叶烘烤的无缝悬挂烟夹.[方法]通过烘烤试验对无缝悬挂烟夹进行验证.[结果]与传统挂竿相比,烟夹单炕用于夹烟、装烟、卸烟、解烟的用工比挂竿减少3.00个;单炕技改成本增加10 300.00元;单夹装烟量增加1 倍,单炕装烟量提高34 %;干烟耗煤量减少0.31 kg/kg,干烟耗电量减少0.14(kW·h)/kg,能耗成本减少0.22元/kg;烤后烟叶上等烟比例、黄烟比例、均价分别提高了4.74%、0.58%和1.08元/kg;烤后烟叶淀粉降低1.92%,化学成分协调性较好.[结论]该装置改善了烟叶烘烤质量,可实现烘烤环节中减工降本增效.