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厚板铝合金变极性等离子弧焊工艺

         

摘要

分析铝镁合金的焊接特性和变极性等离子弧焊的焊接特点及氩-氦电弧的特性,依据8~12 mm板厚5083的焊接经验,选用变极性等离子孤焊,分别采用氩气、氩气+氦气作为保护气体,对16 mm厚的5083铝合金进行焊接试验,通过优化焊接工艺参数,获得良好的焊缝成形;按JB/T 4730《承压设备无损检测》的要求对获得的焊接接头进行射线检测和渗透检测,通过机械性能试验验证焊接接头的机械性能,各项检测及试验结果均符合NB/T 47014《承压设备焊接工艺评定》的要求,获得的焊接工艺规范参数在高压封闭电器外壳筒体的焊接中稳定应用.%Based on the welding properties of aluminum-magnesium alloy,the welding characteristics of variable polarity plasma arc welding (VPPAW)and Argon-helium mixed arc,relay on the practical experience of 8-12mm 5083 alloy in variable polarity plasma arc welding,The variable polarity plasma helium arc welding was used to weld 16mm thick plate 5083 alloy with Argon and Argon-helium gas;Optimized welding parameters by study on die welding process,Gain the welded joints with Excellent weld shape,perfect internal quality and excellent mechanical properties. Use the non-destructive testing of pressure equipment of RT and FT to verify the weld surface and internal quality, verified the mechanical properties of welded joints by mechanical properties tests;The test results in line with the NB/T 47014"welding procedure qualification for pressure equipment",The welding process specification parameters are stable application in the welding of high pressure closed electrical enclosure tube.

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