An experimental study of the PTC properties of polymers with carbon black fillers.

摘要

The Positive Temperature Coefficient (PTC) phenomenon, first discovered by Harman in 1957, is defined as the sharp increase of the electrical resistivity of the material with temperature, especially at the Curie transition temperature. Polymeric PTC materials have been widely used since 1975 as self-regulating components, over current or over heat protectors, sensors, etc.; In this project a detailed study of polymeric PTC materials has been carried out. Polymeric PTC materials consist of a non-conducting polymeric phase in which conductive particles, such as CB's, are added. Previously most of the studies of the polymer matrices of PTC materials were limited to single component semi-crystalline polymers, such as HDPE, LDPE, EVA etc. In this work, the PTC effects of carbon black filled binary polymer blends, such as LDPE/EPDM, HDPD/EPDM, HDPE/EVA, etc. are mainly studied. For the LDPE/EPDM/CB system, it is found that the PTC intensity of the blends after γ-ray irradiation increases by almost 5 orders of magnitude compared with that of irradiated LDPE/CB compound. This increase in PTC intensity is due to the greater thermal expansion coefficient of the rubber (EPDM) phase.; In addition, a comparison of E-beam and γ-ray irradiation is made and the resulting effect on the PTC properties of LDPE/EPDM/CB blends is studied in detail. It is found that with higher dose of γ-ray, the material undergoes significant radiation damage, while irradiation with E-beam prevents radiation damage due to shorter exposure time.; The influence of using treated carbon blacks on the PTC/NTC effects of the composites is also studied. The polymer blends filled with oxidized carbon black display higher PTC intensity followed by a weaker NTC effect, which is due to stronger interactions between oxidized CB's & polymer. It is concluded that strong interactions between polymers and fillers suppress the NTC effect.; Finally ESR analysis is used to study the interactions between the polymer blends and fillers. It is found that relatively high structure CB's (CSF-III) have a strong interaction with the polymer blend. Based on all the work done, it is concluded that a blend of high polymer with a crystalline rubber filled with relatively high structure carbon blacks that is irradiated by E-beam will be a good polymer PTC material.