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Fatigue failure of thin wire-electrodischarge-machined flexure hinges

机译:细丝放电加工的挠性铰链的疲劳失效

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Abstract: This paper inquires into the exportability of the fatigue measurements made on standard test-specimen to wire electro- discharge machined flexures with thin cross sections (50 $mu@m). It describes the results of a set of fatigue measurements made on 66 circular flexible hinges machined in steel and bronze by wire electro-discharge machining. After reminding the fatigue theory and describing the theoretical model used to calculate the stresses inside the bent hinges, the paper describes the experimental setup and the measured results. The main conclusions drawn out of this work is that the admissible stresses for the tested flexures having a low surface roughness (Ra $EQ 0.2 $mu@m) are at least as high as the admissible stresses for standard test specimens. This indicates that fatigue data found in literature can be used to calculate the dimensions of this kind of flexures without any reduction of the safety factor.!8
机译:摘要:本文探讨了在标准测试样本上进行的疲劳测量的可导出性,该测试可用于横截面薄(50μm)的放电加工弯曲金属丝。它描述了对通过钢丝放电加工在钢和青铜上加工的66个圆形柔性铰链进行的一组疲劳测量的结果。在回顾了疲劳理论并描述了用于计算弯曲铰链内部应力的理论模型之后,本文介绍了实验装置和测量结果。从这项工作得出的主要结论是,具有低表面粗糙度(Ra $ EQ 0.2 $μm)的被测挠曲的容许应力至少与标准试样的容许应力一样高。这表明,文献中发现的疲劳数据可用于计算此类挠曲的尺寸,而不会降低安全系数。8

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