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Primary research on dry electrodischarge machining with additional workpiece cooling

机译:额外工件冷却干电解加工的初步研究

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Dry electrodischarge machining (dry-EDM) can be an alternative to traditional electrodischarge machining with liquid dielectric. This process has many advantages over 'traditional' EDM and under ideal machining conditions allows to obtain a very good accuracy and surface layer quality. It is also worth to underline that dry-EDM is environmental-friendly process. Regardless to mentioned advantaged, dry EDM is not commonly used in the industrial applications because it is still a challenge to find an effective way to dissipate heat from the machining gap in order to obtain machining reliability (i.e. satisfied process efficiency). In the paper the results of dry-EDM drilling of austenitic steel X5CrNi 1810 in the air and in the air in the deionized water environment are presented. The goal of these primary tests was to determine an influence of gap voltage, current intensity, pulse on-time, pulse off-time and the type of electrodes' polarization on the material removal rate, working electrode wear and workpiece surface structure. Obtained results indicate that application of water environment during dry-EDM significantly improve process efficiency.
机译:干电解机加工(干式EDM)可以是具有液晶电介质的传统电极加工的替代品。该过程具有优于“传统”EDM的许多优点,并且在理想的加工条件下允许获得非常好的精度和表面层质量。强调干式EDM是环保过程也值得。无论如何提到优点,干燥的EDM不常用于工业应用中,因为找到一种有效的方法来消散来自加工间隙的有效方法,以便获得加工可靠性(即满意的过程效率)。介绍了在空气中奥氏体钢X5CrnI 1810的干式钻孔的结果,并在去离子水环境中的空气中。这些初级测试的目标是确定间隙电压,电流强度,脉冲导通时间,脉冲关闭时间和电极类型的影响对材料去除率,工作电极磨损和工件表面结构的影响。获得的结果表明,在干式EDM期间应用水环境显着提高了工艺效率。

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