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Experimental Study of Friction Reduction by Reducing Piston Ring Pre-Load

机译:减少活塞环载荷摩擦减少的实验研究

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The prime objective of this study is to check the friction reduction by reducing the tangential load of the piston ring. To examine this experimental study has been carried out under motored engine condition from 500 to 4000 engine speed at the step of 500 rpm at different oil temperatures ranging from 40 °C to 120 °C. 15 W40 oil was used for this study. Standard Strip down approach was followed in accessing the Friction. The whole friction measurement was split in crank train and piston group friction and was measured with base and modified piston ring pack. The modified piston ring pack was having 24% less ring tension as compared to base ring pack. The study was carried out using block, crankshaft & Piston of 100 hp, 1.5 litre, 3 cylinder engine with 92 mm stroke and 83 mm bore. In each test ring pack was tested as a part of complete piston assembly. The result shows a maximum benefit of 6.21% & 4.7% in FMEP in piston group and crank train friction respectively at 90 °C oil temperature and 2000 rpm with modified ring pack over the base ring pack. The Friction benefit observed to be higher at lower rpm which slightly decreased at higher rpm. The functionality and durability of the modified piston ring was also checked on the engine in terms of blow by, oil consumption and visual observation after the test. The blow by was observed to be comparable with the exiting ring pack and was well below the specified limit of 70 lpm. The Engine oil consumption with modified ring pack was also observed to be comparable with the existing ring pack and was below the design limit of 22 g/hr. No abnormality observed during durability test and during post test analysis of piston and ring pack.
机译:本研究的主要目的是通过减少活塞环的切向负荷来检查摩擦减少。为了检查该实验研究,在电动发动机状态下在500至4000个发动机速度下在500转500rpm的不同油温下,在40°C至120°C的步骤中进行。 15 W40油用于本研究。在访问摩擦方面,遵循标准条带下的方法。在曲柄火车和活塞组摩擦中分裂了整个摩擦测量,并用碱和改性活塞环包装测量。与碱环包相比,改性活塞环包装具有24%的环张力。该研究采用100 HP,1.5升,3个气缸发动机的块,曲轴和活塞进行,具有92毫米行程和83毫米孔。在每个测试环包装中被测试为完整活塞组件的一部分。结果显示在活塞组中的FMEP中的最大效益为6.21%和4.7%,分别在90°C油温和2000 rpm下,在基环包装上用改性环包装,曲柄列车摩擦。观察到的摩擦益弱在较低的RPM下更高,较高的RPM略微降低。在试验后的油耗和视觉观察方面,还在发动机上检查了改性活塞环的功能和耐久性。观察到吹气与出射环包装相比,远低于低于70Lpm的限制。还观察到具有改性环包的发动机油消耗与现有的环包相当,低于22g / hr的设计限制。在耐久性测试期间以及活塞和环包的后测试分析期间没有观察到异常。

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