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Performance analysis of the incremental sheet forming on PMMA using a combined chemical and mechanical approach

机译:使用组合化学和机械方法对PMMA形成增量板的性能分析

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Single Point Incremental Forming (SPIF) has been widely investigated highlighting advantages as low-cost, higher formability and greater process flexibility if compared to traditional processes [1]. Recent works have proven the SPIF feasibility for polymers processing. Experimental researches have been carried out with the aim to investigate the influence of several working variables, i.e. spindle speed, tool diameter, step depth, etc., on the final quality of the formed parts [2, 3]. The processed thermoplastic materials are characterized by glass temperatures close to the room temperature and, therefore, SPIF has been performed without external thermal source, exploiting mostly the friction heat generated during the forming phases. In the proposed work, the attention has been focused on extruded poly(methyl methacrylate) (PMMA) sheets, which are characterized by a glass temperature of more than 100 °C. Because of that, an experimental equipment has been designed and the PMMA sheets have been placed on the top of chamber with controlled temperature before SPIF beginning. The temperature on the upper face of the sheets has been monitored by thermocamera, which has been properly set by matching its readings with the ones extracted by a thermocouple in contact with the sheets. SPIF at different temperatures has been carried out by changing both the heater temperature and the process parameters which have an influence on the workpiece heating. The influence of the highlighted process conditions on the worked parts and on the process feasibility has been investigated. Furthermore, examinations on the quality of the formed parts have been performed pointing out the effects that different process conditions have on surface integrity.
机译:单点增量成型(SPIF)已被广泛调查突出显示的优点,因为与传统过程相比,在低成本,更高的成形性和更高的过程灵活性的情况下进行突出显示优点[1]。最近的作用已经证明了聚合物加工的SPIF可行性。已经进行了实验研究,目的是研究几个工作变量的影响,即主轴速度,刀具直径,步进等处,在形成的部分的最终质量上[2,3]。加工的热塑性材料的特征在于靠近室温的玻璃温度,因此,在没有外部热源的情况下进行了SPIF,主要是在形成阶段产生的摩擦热。在所提出的工作中,注意力集中在挤出聚(甲基丙烯酸甲酯)(PMMA)片上,其特征在于玻璃温度大于100℃。因此,设计了实验设备,并且在SPIF开始之前,PMMA板已放置在室内腔室顶部。通过热覆盖器监测片材的上表面上的温度,其通过将其读数与由与纸张接触的热电偶提取的读数匹配来适当地设置。通过改变加热器温度和对工件加热影响的过程参数来进行不同温度的SPIF。研究了突出的工艺条件对工作部位和过程可行性的影响。此外,已经进行了对形成部分的质量的检查,指出不同的过程条件对表面完整性的影响。

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