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Numerical simulation study on rolling-chemical milling process of aluminum-lithium alloy skin panel

机译:铝锂合金皮肤板轧制化学铣削工艺数值模拟研究

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Single curvature parts such as aircraft fuselage skin panels are usually manufactured by rolling-chemical milling process, which is usually faced with the problem of geometric accuracy caused by springback. In most cases, the methods of manual adjustment and multiple roll bending are used to control or eliminate the springback. However, these methods can cause the increase of product cost and cycle, and lead to material performance degradation. Therefore, it is of significance to precisely control the springback of rolling-chemical milling process. In this paper, using the method of experiment and numerical simulation on rolling-chemical milling process, the simulation model for rolling-chemical milling process of 2060-T8 aluminum-lithium alloy skin was established and testified by the comparison between numerical simulation and experiment results for the validity. Then, based on the numerical simulation model, the relative technological parameters which influence on the curvature of the skin panel were analyzed. Finally, the prediction of springback and the compensation can be realized by controlling the process parameters.
机译:诸如飞机机身皮板的单曲率零件通常通过轧制化学铣削过程制造,这通常面临由回弹引起的几何精度的问题。在大多数情况下,手动调节和多辊弯曲的方法用于控制或消除回弹。然而,这些方法可能导致产品成本和循环的增加,并导致材料性能降解。因此,精确控制轧制化学铣削过程的回弹具有重要意义。本文采用了轧制化学铣削过程的实验方法和数值模拟,建立了2060-T8铝 - 锂合金皮肤的轧制化学铣削过程的仿真模型,并通过数值模拟和实验结果的比较来了解和作证有效性。然后,基于数值模拟模型,分析了对皮肤板曲率影响的相对技术参数进行了分析。最后,通过控制过程参数可以实现回弹和补偿的预测。

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