Tolerance analysis refers to the process of establishing mapping relations between tolerance features and the target feature along the dimension chain. Traditional models for tolerance analysis are all based on rigid body kinematics, and they adopt the Homogeneous Transformation Matrix to describe feature variation and accumulation. However, those models can hardly reveal the nature of feature variations. This paper proposes a new tolerance analysis method based on the screw and the Lie Algebra of Lie Group, which describes feature variation as the screw motion, and completely maps the twist, an element of the Lie Algebra, to the Lie Group that represents the feature configuration space. Thus, the analysis can be conducted in a more succinct and direct way. In the end, the method is applied in an example and proven to be robust and effective.
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