Analytical Method for the Calculation of Tool Machine Energy Consumption

摘要

There is no doubt that the industrial revolution has a monumental effect on the prosperity and the improvement of human conditions but on the other hand the bill was too expensive due to environmental degradation especially. Indeed the weather changing and global warming are directly linked with energy consumption. Industrial manufacturing is one of the biggest consumers of energy which needs a deep care especially in machining sequences to reduce energy consumption and to achieve the balance of humanity. To reduce the waste of energy during machining sequences, a new numerical approach to predict machine tool energy consumption is proposed in this study. It is about the spindle rotation and axis feed modeling as well as considering a nonlinear behavior between the tool and the workpiece during the manufacturing process. The proposed model provides an accurate tool for process planning in metal cutting which helps manufacturers to determine the optimal energy process plan.