This paper provides a brief historical background to the approximately 12-year project that led to the revision of rope selection factors in the South African regulations, thus providing the ability to hoist economical payloads from single lift ultra-deep shafts. The efforts over the past 20 years have led to the revision of the legislation pertaining to rope selection factors, the redesign of rope constructions to meet the required duties associated with ultra-deep shafts, codes of practice for the design, operation and maintenance of winding plants, and a code of practice for the condition assessment of winder ropes. As a consequence the Moab Khotsong ultra-deep hoisting system could be developed and installed, with the assurance of predictable performance. Access to deep orebodies by means of single lift, ultra-deep shafts has a critical impact on the life cycle costs and efficiencies of ultra-deep mining complexes. A brief description of the main components of the hoisting system at Moab Khotsong is presented. An in-depth review of the development process applied to ensure a stable, safe and cost-effective rope construction for the ultra-deep Moab Khotsong shaft follows. The paper concludes with an overview of the experiences gained during the installation and commissioning phases of the winder, as well as operational and maintenance issues.
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