Film-Magnetic Separation Technique to Strengthen the Separation of Complicated Weakly-Magnetic Minerals

摘要

In this paper, the author briefly introduces the resource characteristics of Chinese iron ore, as well as the present increasing market demand for iron concentrate. The SHP-3200 wet high-intensity magnetic separator (HIMS) is used to separate complicated weak-magnetic iron ores being composed of specularite, limonite and siderite in Jiuquan Iron and Steel (Group) Co Ltd. Some technologies have been used to improve SHP-3200 HIMS, including modifying the angle of magnetic polar from 90 deg to 83 deg, cooling the exciting coils by oil instead of air, adding reverse-washing equipment to wash off magnetic particles and adjusting the tooth-space of the matrix from 5.0 mm to 3.5 mm or 2.5 mm to enhance the recovery of fine particles. It is still difficult to meet the requirement for recovering more difficultly separated iron and the demands for high-grade concentrate of iron. In order to improve the recovery of difficult-separated iron, the film-magnetic separation technique is applied into the HIMS and a new LY matrix is designed to form magnetic gradient vertically. A flowing-film feeder is also added and the feed mouth is modified to make a slurry flow formed in the form of film along the wall of matrix. The microstructure and dissemination character of the mineral particles is studied, and the specific susceptibility of the primary minerals is measured. Then the distributive characteristics of a magnetic field for the separator with film-magnetic technique and the motion of particles in the process of separation are all analysed. By introducing the film-magnetic separation technique to SHP-PHI 700 HIMS, the recovery of iron can be raised from 69.45 per cent to 76.07 - 78.96 per cent with the similar grade of concentrates of iron. Such an increase of 9.51 per cent in the recovery also shows that it is feasible for such film-magnetic separation technique to be applied into HIMS.