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Condition Monitoring of Anti-oxidant Chemistry of In-Service Bulk Greases

机译:抗氧化化学的抗氧化脂肪油脂的状态监测

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An important application of grease is to provide lubrication in enclosed gearboxes.Motor operated valves is one of these applications.The operation of these valves is typically periodic or standby service.The failure mechanism for greases in this service may be due to a process other than mechanical working of the grease.The monitoring of chemical changes within the grease is likely an important precursor to the effectiveness of the grease and will be considered in this paper.This paper presents the results of research performed to evaluate the change in anti-oxidant chemistry of the greases.The components in a grease are predominantly a base fluid containing specifically designed additives,like antioxidants,corrosion inhibitors and metal de-activators and an agent to thicken the oil into a grease.The anti-oxidant is primarily responsible for protecting the base fluid from oxidative degradation.Typical antioxidant peaks measured in testing come from zinc dialkyl dithio phosphate,phenolic and amine type of antioxidants.Greases were laboratory aged to simulate a service condition of minimal mechanical action with thermal stress.These samples along with a number of grease samples taken from in-service machines were analyzed for their physico-chemical characteristics using both RULER and FTIR.The results showed that for each evaluated method,the antioxidant capacity depleted with time and that the rate of depletion varied depending on type of greases.It is concluded that both technologies can be used to determine chemical changes and/or the change of antioxidant concentration in greases.The relative effectiveness and degree of difficulty in use for these technologies varied with grease type tested.
机译:润滑脂的重要应用是在封闭的齿轮箱中提供润滑.Motor操作阀是这些应用之一。这些阀门的操作通常是周期性的或待机服务。该服务的润滑脂的失效机制可能是由于除了除外的过程润滑脂的机械工作。润滑脂内的化学变化的监测可能是润滑脂有效性的重要前体,并将在本文中考虑。本文介绍了评估抗氧化化学变化的研究结果润滑脂中的组分主要是含有特异性设计添加剂的基础液,如抗氧化剂,腐蚀抑制剂和金属脱敏剂,以及将油加入油脂的试剂。抗氧化剂主要负责保护来自氧化降解的基础流体。测试中测量的典型抗氧化峰来自磷酸锌二烷基二硫胺,苯酚IC和胺类型的抗氧化剂。GREASE是老化的实验室,以模拟具有热应力的最小机械作用的服务条件。这些样品以及从役机器中取出的许多润滑脂样品,用两个尺子分析它们的物理化学特性结果表明,对于每种评估方法,随着时间的推移耗尽的抗氧化能力,并且根据润滑脂的类型而变化的耗尽率。得出结论认为,两种技术都可用于确定化学变化和/或变化润滑脂抗氧化剂浓度。这些技术使用的相对有效性和难度随润滑脂类型而变化。

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