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Prospect of EUV mask repair technology using e-beam tool

机译:使用电子束工具的EUV面膜修复技术的前景

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Currently, repair machines used for advanced photomasks utilize principle method like as FIB, AFM, and EB. There are specific characteristic respectively, thus they have an opportunity to be used in suitable situation. But when it comes to EUV generation, pattern size is so small highly expected as under 80nm that higher image resolution and repair accuracy is needed for its machines. Because FIB machine has intrinsic damage problem induced by Ga ion and AFM machine has critical tip size issue, those machines are basically difficult to be applied for EUV generation. Consequently, we focused on EB repair tool for research work.EB repair tool has undergone practical milestone about MoSi based masks. We have applied same process which is used for MoSi to EUV blank and confirmed its reaction. Then we found some severe problems which show uncontrollable feature due to its enormously strong reaction between etching gas and absorber material. Though we could etch opaque defect with conventional method and get the edge shaped straight by top-down SEM viewing, there were problems like as sidewall undercut or local erosion depending on defect shape. In order to cope with these problems, the tool vender has developed a new process and reported it through an international conference [1].We have evaluated the new process mentioned above in detail. In this paper, we will bring the results of those evaluations. Several experiments for repair accuracy, process stability, and other items have been done under estimation of practical condition assuming diversified size and shape defects. A series of actual printability tests will be also included. On the basis of these experiments, we consider the possibility of EB-repair application for 20nm pattern.KCurrently, repair machines used for advanced photomasks utilize principle method like as FIB, AFM, and EB. There are specific characteristic respectively, thus they have an opportunity to be used in suitable situation. But when it comes to EUV generation, pattern size is so small highly expected as under 80nm that higher image resolution and repair accuracy is needed for its machines. Because FIB machine has intrinsic damage problem induced by Ga ion and AFM machine has critical tip size issue, those machines are basically difficult to be applied for EUV generation. Consequently, we focused on EB repair tool for research work.EB repair tool has undergone practical milestone about MoSi based masks. We have applied same process which is used for MoSi to EUV blank and confirmed its reaction. Then we found some severe problems which show uncontrollable feature due to its enormously strong reaction between etching gas and absorber material. Though we could etch opaque defect with conventional method and get the edge shaped straight by top-down SEM viewing, there were problems like as sidewall undercut or local erosion depending on defect shape. In order to cope with these problems, the tool vender has developed a new process and reported it through an international conference [1].We have evaluated the new process mentioned above in detail. In this paper, we will bring the results of those evaluations. Several experiments for repair accuracy, process stability, and other items have been done under estimation of practical condition assuming diversified size and shape defects. A series of actual printability tests will be also included. On the basis of these experiments, we consider the possibility of EB-repair application for 20nm pattern.Currently, repair machines used for advanced photomasks utilize principle method like as FIB, AFM, and EB. There are specific characteristic respectively, thus they have an opportunity to be used in suitable situation. But when it comes to EUV generation, pattern size is so small highly expected as under 80nm that higher image resolution and repair accuracy is needed for its machines. Because FIB machine has intrinsic damage problem induced by Ga ion and AFM machine has critical tip size issue, those machines are basically difficult to be applied for EUV generation. Consequently, we focused on EB repair tool for research work.EB repair tool has undergone practical milestone about MoSi based masks. We have applied same process which is used for MoSi to EUV blank and confirmed its reaction. Then we found some severe problems which show uncontrollable feature due to its enormously strong reaction between etching gas and absorber material. Though we could etch opaque defect with conventional method and get the edge shaped straight by top-down SEM viewing, there were problems like as sidewall undercut or local erosion depending on defect shape. In order to cope with these problems, the tool vender has developed a new process and reported it through an international conference [1].We have evaluated the new process mentioned above in detail. In this paper, we will bring the results of those evaluations. Several experiments for repair accuracy, process stability, and other items have been done under estimation of practical condition assuming diversified size and shape defects. A series of actual printability tests will be also included. On the basis of these experiments, we consider the possibility of EB-repair application for 20nm pattern.
机译:当前,用于高级光掩模的修复机利用诸如FIB,AFM和EB之类的原理方法。分别具有特定的特性,因此它们有机会在适当的情况下使用。但是,当涉及到EUV生成时,人们非常期望图案尺寸小到80nm以下,以至于其机器需要更高的图像分辨率和修复精度。由于FIB机器具有由Ga离子引起的内在损坏问题,而AFM机器具有严重的尖端尺寸问题,因此基本上很难将这些机器应用于EUV生成。因此,我们专注于EB修复工具进行研究工作。 EB修复工具已成为基于MoSi的面罩的实际里程碑。我们已经将用于MoSi的相同工艺应用于EUV毛坯,并确认了其反应。然后我们发现了一些严重的问题,由于其在蚀刻气体和吸收剂材料之间的强烈反应而显示出无法控制的特征。尽管我们可以使用常规方法蚀刻不透明的缺陷,并通过自顶向下的SEM观察使边缘变直,但是根据缺陷的形状,仍然存在诸如侧壁底切或局部腐蚀之类的问题。为了解决这些问题,工具供应商开发了一种新的流程,并通过一次国际会议进行了报告[1]。 我们已经详细评估了上面提到的新过程。在本文中,我们将带来这些评估的结果。在假定各种尺寸和形状缺陷的实际条件下,已对修复精度,过程稳定性和其他项目进行了几次实验。还将包括一系列实际的可印刷性测试。在这些实验的基础上,我们考虑了对20nm图案进行EB修复的可能性。 K当前,用于高级光掩模的维修机采用FIB,AFM和EB等原理方法。分别具有特定的特性,因此它们有机会在适当的情况下使用。但是,当涉及到EUV生成时,人们非常期望图案尺寸小到80nm以下,以至于其机器需要更高的图像分辨率和修复精度。由于FIB机器具有由Ga离子引起的内在损坏问题,而AFM机器具有严重的尖端尺寸问题,因此基本上很难将这些机器应用于EUV生成。因此,我们专注于EB修复工具进行研究工作。 EB修复工具已成为基于MoSi的面罩的实际里程碑。我们已经将用于MoSi的相同工艺应用于EUV毛坯,并确认了其反应。然后我们发现了一些严重的问题,由于其在蚀刻气体和吸收剂材料之间的强烈反应而显示出无法控制的特征。尽管我们可以使用常规方法蚀刻不透明的缺陷,并通过自顶向下的SEM观察使边缘变直,但是根据缺陷的形状,仍然存在诸如侧壁底切或局部腐蚀之类的问题。为了解决这些问题,工具供应商开发了一种新的流程,并通过一次国际会议进行了报告[1]。 我们已经详细评估了上面提到的新过程。在本文中,我们将带来这些评估的结果。在假定各种尺寸和形状缺陷的实际条件下,已对修复精度,过程稳定性和其他项目进行了几次实验。还将包括一系列实际的可印刷性测试。在这些实验的基础上,我们考虑了对20nm图案进行EB修复的可能性。 当前,用于高级光掩模的修复机利用诸如FIB,AFM和EB之类的原理方法。分别具有特定的特性,因此它们有机会在适当的情况下使用。但是,当涉及到EUV生成时,人们非常期望图案尺寸小到80nm以下,以至于其机器需要更高的图像分辨率和修复精度。由于FIB机器具有由Ga离子引起的内在损坏问题,而AFM机器具有严重的尖端尺寸问题,因此基本上很难将这些机器应用于EUV生成。因此,我们专注于EB修复工具进行研究工作。 EB修复工具已成为基于MoSi的面罩的实际里程碑。我们已经将用于MoSi的相同工艺应用于EUV毛坯,并确认了其反应。然后我们发现了一些严重的问题,由于其在蚀刻气体和吸收剂材料之间的强烈反应而显示出无法控制的特征。尽管我们可以使用常规方法蚀刻不透明的缺陷,并通过自顶向下的SEM观察使边缘变直,但是根据缺陷的形状,仍然存在诸如侧壁底切或局部腐蚀之类的问题。为了解决这些问题,工具供应商开发了一种新的流程,并通过一次国际会议进行了报告[1]。 我们已经详细评估了上面提到的新过程。在本文中,我们将带来这些评估的结果。修复精度的几次实验假设各种尺寸和形状的缺陷,在实际条件的估计下已经完成了工艺,工艺稳定性和其他方面的工作。还将包括一系列实际的可印刷性测试。在这些实验的基础上,我们考虑了对20nm图案进行EB修复的可能性。

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