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DETERMINATION OF PRESSURE IN THE MOLD CAVITY OF INJECTED SEMI- CRYSTALLINE THERMOPLASTICS

机译:注射半结晶热塑模腔压力的测定

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摘要

Injection molding is the most used process for thermoplastic part manufacturing. This process is commonly divided into four steps: injection, packing"; cooling and ejection. During the packing step, an amount of material gets into the mold cavity to compensate for shrinkage of the polymer mainly due to the crystallization. Once the gate is frozen, polymer is subjected to isochoric cooling while the pressure of the polymer is higher than atmospheric pressure. Improving the quality of the injected part requires prediction of the shrinkage, warpage and residual stress and pressure impacts deeply on the morphology and consequently on the shape of the final part. The pressure decrease during the isochoric phase also determines the ejection time. However, description of the behavior of the polymer during packing and isochoric steps needs an accurate model that considers coupling between heat transfer and crystallization and also a good knowledge of the behavior (specific volume and crystallization kinetics) of the polymer under high pressure. Some studies have already underlined the influence of shear rate on the kinetics of crystallization. Here, based on a pressure analysis and an experimental-numerical comparison, we confirm crystallization is strongly coupled to flow history.
机译:注射成型是热塑性零件制造中最常用的工艺。该过程通常分为四个步骤:“注入,填充”,冷却和弹出。在填充步骤中,一定数量的材料进入模腔以补偿主要由于结晶引起的聚合物收缩。浇口一旦冻结当聚合物的压力高于大气压时,聚合物会受到等速冷却,要改善注塑件的质量,必须预测其收缩,翘曲和残余应力,而压力会严重影响其形貌,进而影响其形状。在等容相中的压力下降也决定了喷射时间,但是,要描述聚合物在填充和等容相中的行为,需要一个精确的模型,该模型应考虑传热和结晶之间的耦合以及对行为的充分了解。高压下的聚合物(比体积和结晶动力学),一些研究尚未完成强调了剪切速率对结晶动力学的影响。在此,基于压力分析和实验数值比较,我们确认结晶与流动历史密切相关。

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