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DEVELOPMENT OF WEAR MODEL FOR RAILWAY WHEEL

机译:铁路车轮磨损模型的开发

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This paper deals with a development of wear model for railway wheel. Wear of the railway wheel is a factor that affects not only the lifetime of wheel but also the performance of railway vehicles such as ride comfort and running safety. Here, practical wear profiles are necessary to reflect the influence of this wheel wear in the vehicle design or the maintenance schedule. However, a lot of time and cost are needed to obtain practical wear profiles through field test. This study aims to a prediction of the wheel wear profile up to the running distance of wheel turning using a multi-body dynamics software SIMPACK. Contact conditions such as contact positions and creep forces between wheel and rail and other components can be obtained from the running simulation. SIMPACK includes a module that can easily treat the wheel-rail contact conditions and calculate the multi-point contact between wheel and rail as well as the one-point contact. Therefore, it is possible to carry out the running simulation using worn profiles of wheel and rail. In this study, the objective is passing through shape curve sections where the wheel wear increases. Thus, the simulation is carried out using the parameter values of vehicle and track considering the subway lines. The value of a wear index is calculated by the method proposed by Krause and Poll. The removed material is proportional to the frictional work dissipated in contact patch and the wear depth is obtained being converted from the removed volume. The worn profile is developed in every running distance of 10,000 km on wheel flange and wheel tread respectively. Also, contact parameters such as rolling radii difference and contact angle difference for the lateral displacements of wheelset are calculated and the lateral forces on both wheels are analyzed in a curved section. As a result, in the comparison with measured wear profiles, it is found that the wear tendency of an actual wheel can be predictable, but the amount of predicted wear differs from that of the actual wheel.
机译:本文研究了铁路车轮磨损模型的发展。铁路车轮的磨损不仅会影响车轮的使用寿命,还会影响铁路车辆的性能,例如乘坐舒适性和行驶安全性。在这里,必须有实际的磨损曲线,以反映出车轮磨损在车辆设计或维护计划中的影响。然而,通过现场测试获得实用的磨损曲线需要大量的时间和成本。这项研究旨在使用多体动力学软件SIMPACK预测直至车轮转弯行驶距离的车轮磨损曲线。可以从运行模拟中获得接触条件,例如接触位置以及车轮与铁轨和其他组件之间的蠕变力。 SIMPACK包含一个模块,该模块可以轻松处理轮轨接触情况,并计算轮轨之间的多点接触以及单点接触。因此,可以使用磨损的车轮和轨道轮廓进行运行模拟。在这项研究中,目标是通过形状曲线部分,使车轮磨损增加。因此,考虑到地铁线路,使用车辆和轨道的参数值进行仿真。磨损指数的值通过Krause和Poll提出的方法计算。去除的材料与接触贴片中散发的摩擦功成正比,并且从去除的体积中获得了磨损深度。磨损的轮廓分别在轮缘和轮辋上每行驶10,000 km时产生一次。同样,计算车轮侧向位移的接触参数,例如滚动半径差和接触角差,并在弯曲截面中分析两个车轮上的侧向力。结果,与测量的磨损曲线比较,发现可以预测实际车轮的磨损趋势,但是预测的磨损量与实际车轮的磨损量不同。

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