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Laser Textured Tappet Shims for Valvetrain Friction Reduction

机译:激光纹理挺杆垫片可减少气门机构摩擦

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In a direct acting mechanical bucket tappet type valvetrain, the cam and tappet contact is responsible for most of the frictional losses. Since this contact operates primarily in mixed lubrication regime, it offers an opportunity for friction reduction tthrough hrough surface engineering among other things. Recently, there has been considerable interest in exploring friction reduction opportunities with laser textured surfaces. The implementation of friction reduction opportunities is important to achieve futu future re emission commitments and to meet regulatory requirements. In this investigation, tappet shims from a 3.0L cylinder head were laser textured. Mainly two types of textures were produced, (a) regular array of dimples of various sizes and spacing, and (b) discontinuous lines. The area density of laser texture varied from less than 1% to 21%. The friction characteristics of these surfaces were evaluated in a motored valvetrain rig using the current North American factory fill GF-4 engine oil. The result resultss showed very little, if any friction benefits over the production shims with dimpled surfaces whereas the discontinuous lines showed significant benefit over a wide camshaft speed range.
机译:在直动式机械铲斗挺杆式气门机构中,凸轮和挺杆接触是造成大部分摩擦损失的原因。由于这种接触主要在混合润滑状态下进行,因此可以通过表面工程来降低摩擦。近来,人们对探索具有激光纹理表面的减少摩擦的机会有相当大的兴趣。减少摩擦的机会的实施对于实现未来的未来排放承诺和满足法规要求很重要。在这项研究中,对3.0L气缸盖的挺杆垫片进行了激光纹理处理。主要产生两种类型的纹理,(a)各种大小和间距的凹坑的规则阵列,以及(b)不连续的线条。激光纹理的面积密度从小于1%到21%不等。这些表面的摩擦特性是使用目前北美工厂生产的GF-4机油在电动气门传动装置中进行评估的。结果结果显示,与具有凹坑表面的生产垫片相比,摩擦收益几乎没有,即使有任何摩擦收益,而在宽凸轮轴转速范围内,不连续线显示出明显收益。

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