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Development of technology for detoxification of Indian mustard deoiled cake for poultry and livestock consumption

机译:开发用于家禽和牲畜食用的印度芥末脱油饼排毒技术

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India produces almost 42 lakh tones of mustard annually with protein content of 37-38%. Mustard de-oiled cake (DOC) is the best and cheap source of protein for livestock and poultry in India, but is not being utilized properly as a direct feed for livestock due to the presence of antinutritional elements such as allylisothiocyanate, phenolic and phytic acid. The amount of allylisothiocyanate present in mustard DOC is 40-54 μmoles/gm and is sufficient to cause goiter in poultry. Phytic acid forms 2.3-2.5% of cake and phenolic make around 3.0-3.5% of it. Therefore, detoxification of mustard cake at this juncture is important for proper and efficient utilization of DOC as a livestock feed. But unfortunately, till date no such technology has been developed for its commercialization. In our research various experiments were undertaken to develop a technology for detoxification of mustard DOC. In first experiment, the DOC was treated with a solution of 10% NH4OH and 1% ethanol at 80°C for half an hour followed by continuous washing with water. The quantification of various anti-nutrients was done following AOCS protocols.This detoxification process has shown promising results but cannot be used commercially as alcohol use will put huge pressure on industry's economic viability. In other experiment acetic acid treatments of DOC with simultaneous baking at 65°C was done for its successful detoxification where acetic acid (0.5% of DOC) treatment for 3 hours at 65°C with constant moisture level of 7% is sufficient to reduce the phytic acid up to as low as 1.91% and reduces the phenolic content up to 1.71%. In another experiment, the treatment of DOC with saturated steam at pressure of 15 psi found to be the most effective in its maximum detoxification, as the phytic acid concentration was reduced from 2.53% in original cake to 0.35% in cake after its treatment and phenolic concentration was reduced from 3.153% to 0.791%. The residual cake was found to be palatable for poultry, as it is free from the said antinutritional elements. The last experiment has the potential to be developed as technology for DOC detoxification and can be exploited for commercial use.
机译:印度每年生产近420万吨的芥末,蛋白质含量为37-38%。芥末脱油饼(DOC)是印度畜禽中蛋白质的最佳和廉价来源,但由于存在抗营养元素,例如烯丙基异硫氰酸酯,酚和植酸,因此不能适当地用作牲畜的直接饲料。芥菜DOC中存在的异硫氰酸烯丙酯的量为40-54μmoles/ gm,足以引起家禽甲状腺肿。植酸占饼的2.3-2.5%,酚类占饼的3.0-3.5%。因此,此时芥菜饼的排毒对于正确有效地利用DOC作为牲畜饲料很重要。但是不幸的是,迄今为止,还没有为商业化而开发这种技术。在我们的研究中,进行了各种实验来开发芥菜DOC排毒技术。在第一个实验中,在80°C下用10%NH4OH和1%乙醇的溶液处理DOC半小时,然后用水连续洗涤。各种抗营养物质的定量均按照AOCS协议进行。此解毒过程显示出令人鼓舞的结果,但由于乙醇的使用会对行业的经济生存带来巨大压力,因此无法商业化使用。在其他实验中,对DOC进行了醋酸处理,同时在65°C下同时烘烤,以成功排毒,其中在65°C下以7%的恒定水分含量对乙酸(0.5%的DOC)进行3小时的处理足以降低DOC的含量。植酸含量低至1.91%,而酚含量降低至1.71%。在另一个实验中,发现在15 psi压力下用饱和蒸汽处理DOC对最大排毒效果最有效,因为植酸浓度从原来的饼中的2.53%降低至饼中的0.35%,并经过酚处理浓度从3.153%降低到0.791%。发现残留的饼对于家禽而言是可口的,因为它不含所述抗营养成分。最后一个实验有可能被开发为DOC排毒技术,并可以用于商业用途。

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