An improved process and apparatus for the production and manufacture of material impregnated with cellulose regenerated from viscose or other cellulosic solution

摘要

381,950. Coating and stretching webs. KILNER, A. H., 15, Blenheim Road, St. John's Wood, London. April 16, 1931, No. 11242. [Classes 42 (i) and 140.] In a process of producing a fabric impregnated with cellulose regenerated from a cellulosic solution such as viscose by passage through a coagulating bath, the fabric is stretched laterally during its traverse through the coagulating medium by a horizontally travelling stretching mechanism arranged above the bath so that no substantial part of the mechanism contacts with the coagulating medium. A fabric A, Fig. 1, is drawn by a feeding roller B, driven through differential gearing controlled by tension compensating rollers E, into a receptacle C containing the cellulosic solution which is supplied from an evacuated tank U by a pump V and pipe line v. An overflow pipe u returns the solution to the tank U. The head of solution in the receptacle C is regulated by a valved float controlling the flow through a pipe 79 connected to the tank U. The feeding roller B, Fig. 3, consists of a shaft 6 provided with a sleeve 8 of resilient material such as cork and a superimposed covering of fibrous material, adjustable discs being provided so that the covering may be compressed laterally to fit its casing 3 closely. The roller B is driven through differential gearing comprising a driven drum 12, Fig. 4, rotatably mounted on the shaft 6, planet wheels 14, 15, 16, a worm 17 secured to the shaft 18 of the planet wheel 14 and a worm wheel 19 secured to the shaft 6. Brake discs 26, 27, rotatably mounted on the shaft 6 and driven by the planet wheels 15, 16 through pairs of pinions 22, 24 and 23, 25,.are provided with brakes 28, 29 consisting of pairs of jaws 30 operated by solenoids 33. The tension compensating rollers, Fig. 3, consist of rollers 35, 37 mounted respectively on a shaft 36 and a rocking shaft 38, connected by arms 39. Secured to the rocking shaft 38 is an arm 40, counterbalanced by a weight 41 and provided with blades 43, 44 adapted to engage either of contacts 45, 46 controlling the solenoids 33. Increase or decrease in the tension of the fabric A causes the roller 35, arm 39, shaft 38, and arm 40 to rotate and operate one of the brakes 28, 29, thereby retarding or accelerating the worm wheel 19 driving the roller B. The fabric A is led downwardly from the roller 37 to between sealing rollers D, D1 driven at the same speed as the feed roller B, and through an adjustable orifice c2 to a device G which turns up the longitudinal edges of the fabric after which they are engaged by a horizontal stretching mechanism H which stretches the fabric during its passage through a coagulating bath I. The device G comprises two pairs of sprockets 100, 101, Figs. 16 and 17, round which passes an endless chain 104, the links of which are connected by tubes 105 within which slide bars 106 provided with plates 107 adapted to engage the edge of the fabric A. The bars 106 are moved outwards against springs 110 by studs 112 bearing on a stationary ring-like cam 111 and on engagement of the plates 107 with the fabric, the tubes 105 ride over a pair of stationary cams 114 which raise the bars 106 so that the edge of the fabric is turned up by a projection 107a on the plates 107. Further traverse of the endless chain 104 returns the bars 106 to their inoperative position. The horizontal stretching mechanism H, Figs. 10 and 11, comprises a pair of endless chains 82 passing round sprockets 83, 84, and connected by rods 85 on which are slidably mounted carriers 86 provided with guide rollers 88 bearing on a pair of stationary ring-like cams 87. Holders 89, pivotally mounted on the carriers 86, are provided with pins 90 inclined so that their points successively engage the upturned edges A2 of the fabric A as the carriers 86 move outwards under the influence of the cam rings 87. Further movement of the carriers 86 causes the pins to assume a more vertical position and carry the stretched fabric on their points through the coagulating bath I, Fig. 1, the level of liquid in which is maintained by a pump 93, supply pipe 95 and overflow pipe 96. Subsequently the carriers 86 are retracted by the passage of the guide rollers 88 along the inclined portion 87c of the cam rings. After emerging from the coagulating bath the impregnated fabric may be washed and dried under lateral stretching, and the longitudinal edges trimmed. The product is suitable for book-cloth, American cloth, artificial leather, and wall coverings.