Method and apparatus for preparing a flat, formable product, such as a piece of milled corn-based product, having a soft, moist, and substantially fiberless consistency, with a corrugated shape. The apparatus comprises a pair of lower rollers, a pair of upper rollers and upper and lower forming elements extending in endless loops between the lower and upper rollers, respectively. The upper runs of the lower forming elements and the lower runs of the upper forming elements are staggered laterally and converge towards one another. Adjacent loops on the lower rollers and adjacent loops on the upper rollers converge towards one another. When the rollers are rotated the upper runs of the lower forming elements and the lower runs of the upper forming elements move forward synchronously. The piece is engaged between the opposed runs and in moving forward with the forming elements is pressed by the forming elements into a corrugated shape. At the same time the portions of the loops which engage the piece move laterally together so that substantially no lateral stretching of the piece occurs. Once the piece has been provided with a corrugated shape, the piece is fried to obtain a corrugated crisp.
展开▼