Mechanical systems wear or change over time. Data collected over a system's life can be input to statistical learning models to predict this wear/change. Previous work by the inventors trained a flexible empirical regression model at a fixed point of wear, and then applied it independently at time points over the life of an engine to predict wear. The embodiment disclosed herein relates those wear predictions over time using a time evolution model. The time evolution model is sequentially updated with new data, and effectively tunes the empirical model for each engine. The combined model predicts wear with dramatically reduced variability. The benefit of reduced variability is that engine wear is more evident, and it is possible to detect operational anomalies more quickly. In addition to tracking wear, the model is also used as the basis for a Bayesian approach to monitor for sudden changes and reject outliers, and adapt the model after these events.
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