首页> 外国专利> METHOD FOR MANUFACTURING CARBON FIBER-REINFORCED COMPOSITE MATERIAL SPRING, AND CARBON FIBER-REINFORCED COMPOSITE MATERIAL SPRING MANUFACTURED THEREBY

METHOD FOR MANUFACTURING CARBON FIBER-REINFORCED COMPOSITE MATERIAL SPRING, AND CARBON FIBER-REINFORCED COMPOSITE MATERIAL SPRING MANUFACTURED THEREBY

机译:碳纤维增强复合材料弹簧的制造方法及其制造的碳纤维增强复合材料弹簧

摘要

A method for manufacturing a carbon fiber-reinforced composite material spring, according to the present invention, may comprise the steps of: forming a first carbon fiber layer by winding, around a mandrel, a carbon fiber prepreg that is gelled by impregnating a carbon fiber with a resin; forming a second carbon fiber layer by winding, on the first carbon fiber layer, a second carbon fiber prepreg of a knitted fabric shape that is gelled by impregnating a carbon fiber with a resin; forming a third carbon fiber layer by winding, on the second carbon fiber layer, a third carbon fiber prepreg of a knitted fabric shape that is gelled by impregnating a carbon fiber with a resin; obtaining a first spring material of a tubular shape by removing the mandrel when the first to third carbon fiber layers are partially cured; injecting the first spring material into a mold having a forming space of a helical shape; curing the first spring material into a third spring material of a helical shape by injecting high pressure air into a hollow of the first spring material inserted into the mold so that the first to third carbon fiber layers are expanded and integrated with each other; separating the cured third spring material of a helical shape from the mold; and producing a finished product of a carbon fiber-reinforced composite material spring by cutting the third spring material of a helical shape by a predetermined length.
机译:根据本发明的用于制造碳纤维增强复合材料弹簧的方法可以包括以下步骤:通过在心轴上缠绕通过浸渍碳纤维而胶凝的碳纤维预浸料来形成第一碳纤维层。用树脂通过在第一碳纤维层上缠绕编织形状的第二碳纤维预浸料来形成第二碳纤维层,该第二碳纤维预浸料通过用树脂浸渍碳纤维而胶凝。通过在第二碳纤维层上缠绕编织形状的第三碳纤维预浸料来形成第三碳纤维层,该第三碳纤维预浸料通过用树脂浸渍碳纤维而胶凝。当第一至第三碳纤维层部分固化时,通过去除心轴,获得管状的第一弹簧材料;将第一弹簧材料注入具有螺旋形成形空间的模具中;通过将高压空气注入插入模具中的第一弹簧材料的空腔中,以将第一弹簧材料固化成螺旋形的第三弹簧材料,从而使第一至第三碳纤维层膨胀并彼此一体化;从模具中分离出螺旋形状的固化的第三弹簧材料;通过将螺旋状的第三弹簧材料切割预定长度来制造碳纤维增强复合材料弹簧的成品。

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