首页> 外国专利> METHOD OF INSERTING CARBIDES AND OXIDES OF REFRACTORY METALS INTO SURFACE LAYER OF CARBON STRUCTURAL STEELS BY COMBINED PLASTIC DEFORMATION

METHOD OF INSERTING CARBIDES AND OXIDES OF REFRACTORY METALS INTO SURFACE LAYER OF CARBON STRUCTURAL STEELS BY COMBINED PLASTIC DEFORMATION

机译:塑性塑性变形法将难熔金属碳化物和氧化物插入碳结构钢表面层的方法

摘要

FIELD: machine building.;SUBSTANCE: invention relates to methods of implanting materials based on tungsten carbide in the surface of machine parts and can be used in machine building, aviation, automotive and other industries. Method involves treatment of steel surfaces of parts in open atmosphere by application on friction surface of steel parts of coating, consisting of powder of tungsten carbide with particle size of up to 9 mcm, mixed with consistent graphite lubricant, and performing combined electromechanical treatment in two stages. At the first stage, tungsten carbide powder is introduced in the mode of "high-temperature plastic deformation" from graphite coating by rolling 95X18 steel roller on the part surface under a certain load. At the second stage, in the "high-temperature thermal hardening" mode, a roller is used from pseudoalloy "tungsten-copper carbide" to provide combination of high temperatures and pressures in the contact zone, under action of which at moment of electric pulse austenization of steel surface layer occurs in contact zone of roller and processed surface. At that, three-layer gradient structure is formed, consisting of first upper, hardened layer with thickness of 180–220 mcm, saturated with initial particles of tungsten carbide, second lower layer with thickness of 200–250 mcm, consisting of cellular structure of austenite grains, the boundaries of which are reinforced with carbide-tungsten mesh, and third layer with thickness of 20–40 mcm, saturated with tungsten carbides.;EFFECT: invention enables to form a qualitative surface layer by increasing depth and degree of hardening of the surface with achieving its stable phase, micro- and nanostructured state, which ensures optimum tribotechnical indices of working surfaces of parts of machines and mechanisms.;1 cl, 8 dwg, 6 tbl
机译:技术领域本发明涉及在机械零件的表面中植入基于碳化钨的材料的方法,并且可以用于机械制造,航空,汽车和其他工业中。该方法涉及通过在涂层的钢制部件的摩擦表面上涂覆在大气中对部件的钢制表面进行处理,该涂层由粒径最大为9 mcm的碳化钨粉末,与稳定的石墨润滑剂混合并在两个步骤中进行机电组合处理阶段。在第一阶段,通过在一定负荷下在零件​​表面上滚动95X18钢辊,从石墨涂层中以“高温塑性变形”方式引入碳化钨粉末。在第二阶段,在“高温热硬化”模式下,使用由伪合金“钨-铜-碳化物”制成的辊来在接触区提供高温和高压的组合,在电脉冲的作用下,高温和高压共同作用钢表面层的奥氏体化发生在辊与加工表面的接触区域。那时,形成了三层梯度结构,包括第一层硬化层,其厚度为180-220 mcm,被初始碳化钨颗粒浸透,第二层下层的厚度为200-250 mcm,其结构为奥氏体晶粒,其边界用碳化钨网加强,第三层厚度为20–40 mcm,并用碳化钨饱和。;效果:本发明可以通过增加深度和硬化程度来形成定性表面层表面具有稳定的相,微结构和纳米结构状态,从而确保了机器和机械零件的工作表面的最佳摩擦技术指标。; 1 cl,8 dwg,6 tbl

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