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Method of laser welding automotive lights and related automotive lights

机译:激光焊接汽车灯的方法及相关的汽车灯

摘要

A method of manufacture of an automotive light (4) comprising the steps of: providing a container body (8) delimited by a first perimetral profile (20), providing a lenticular body (24) delimited by a second perimetral profile (28), associating at least partially to each other the respective first and second perimetral profiles (20,28) of the container body (8) and of the lenticular body (24), the contact surface between said perimetral profiles defining a welding interface (48), providing at least one laser emission device (30) emitting a light beam or radiation having a characteristic emission spectrum, wherein the emission device (30) is operatively connected to a first light guide (52) of the emitted light radiation, said first light guide (52) comprising an input (56) and an output (60) of the light radiation, so as to distribute the radiation from such output (60) according to a spatial distribution comprising a plurality of portions or lobes (Li). The method further comprises the step of: providing a second light guide (64) inside the lenticular body (24) adapted to obtain a light guide of the light radiation inside the lenticular body (24), wherein the second light guide (64) is provided with walls capable of satisfying the overall internal reflection condition for at least one portion of the laser radiation defined by at least one first lobe or portion (Li), The method further comprises the step of: suitably arranging with each other the first and the second light guides (52, 64) so as to route at least a first lobe or portion (L1) of the laser radiation coming from the output (60) of the first light guide (52) towards the second light guide (64) of the lenticular body (24), so as to propagate at least one portion or lobe of the laser radiation (Li) inside the second light guide (64) towards the welding interface (48), wherein the container body (8) acts as an absorbing member in relation to the light beam and the lenticular body (24) acts as a transmissive member of the light beam.
机译:一种汽车灯(4)的制造方法,包括以下步骤:提供由第一周边轮廓(20)界定的容器主体(8),提供由第二周边轮廓(28)界定的双凸透镜体(24),至少部分地将容器主体(8)和双凸透镜主体(24)的各自的第一和第二周边轮廓(20,28)彼此相关联,所述周边轮廓之间的接触表面限定焊接界面(48),提供至少一个发射具有特征发射光谱的光束或辐射的激光发射装置(30),其中发射装置(30)可操作地连接到所发射的光辐射的第一光导(52),所述第一光导(52)包括光辐射的输入(56)和输出(60),以便根据包括多个部分或波瓣(Li)的空间分布来分配来自这种输出(60)的辐射。该方法还包括以下步骤:在透镜状体(24)内提供第二光导(64),该第二光导(64)适于获得透镜状体(24)内部的光辐射的光导,其中第二光导(64)是设置有能够满足由至少一个第一波瓣或部分(Li)限定的至少一部分激光辐射的全内反射条件的壁,该方法还包括以下步骤:适当地将第一和第二波峰彼此适当地布置。第二光导(52、64),以便将来自第一光导(52)的输出(60)的激光辐射的至少第一波瓣或一部分(L1)引向第二光导(64)透镜体(24),以使第二光导(64)内部的激光辐射(Li)的至少一部分或波瓣向焊接界面(48)传播,其中容器体(8)用作关于光束和双凸透镜b的吸收部件主体(24)充当光束的透射构件。

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