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Optical measurement techniques for mobile and large scale dimensional metrology

机译:用于移动和大规模尺寸计量的光学测量技术

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摘要

Dimensional inspection tasks are often carried out on conventional Coordinate Measuring Machines (CMMs). These CMMs can differ in layout and size depending on the application area. They can have measurement volumes up to 100 m3. However, when measuring large objects it is not always possible to bring a large object to these conventional CMMs. That’s why for these applications mobile measuring systems are an ideal solution. These systems often measure the dimensions through optical techniques, like interferometry and optical triangulation. After a short survey of common optical measurement techniques for mobile and large scale measurements, this paper focuses on two industrial cases where different techniques were used to solve a measurement problem. The first case covers the measurement of a large iron casting with an optical LED based triangulation system. It was possible to predict problems that would occur with the machining of the part, like unfinished surfaces after milling due to material shortage, and adapt the alignment of the part to prevent these problems. The second case covers the measurement of a double-decker train by means of photogrammetry, as an alternative for the currently used total station. Despite some specific drawbacks of photogrammetry systems it was possible to obtain the same accuracy and to reduce the overall inspection time significantly in comparison with the current situation.
机译:尺寸检查任务通常在常规的坐标测量机(CMM)上执行。这些CMM的布局和大小可能会因应用领域而异。他们的测量体积可达100立方米。但是,在测量大型物体时,并非总是可能将大型物体带入这些常规CMM。因此,对于这些应用而言,移动测量系统是理想的解决方案。这些系统通常通过光学技术(如干涉测量和光学三角测量)来测量尺寸。在对用于移动和大规模测量的常用光学测量技术进行简短调查之后,本文重点介绍了两个工业案例,其中使用了不同的技术来解决测量问题。第一种情况是使用基于光学LED的三角测量系统测量大型铸铁件。可以预测零件加工过程中可能会出现的问题,例如由于材料短缺而导致的铣削后未完成的表面,并可以调整零件的对齐方式以防止出现这些问题。第二种情况是通过摄影测量法测量双层火车,以替代当前使用的全站仪。尽管摄影测量系统有一些特定的缺点,但与当前情况相比,仍可以获得相同的精度并显着减少总体检查时间。

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