Characterization by notched and precracked Charpy tests of the in-service degradation of RPV steel fracture toughness

摘要

The current engineering and regulatory practice to estimate fracture toughness safety margins for nuclear reactor pressure vessels (RPVs) relies heavily on the CVN impact test. Techniques to estimate in-service toughness degradation directly using a variety of precracked specimens are under development worldwide. Emphasis is on their miniaturization. In the nuclear context, it is essential to address many issues such as representativity of the surveillance programs with respect to the vessel in terms of materials and environment, transferability of test results to the structure (constraint and size effects), lower bound toughness certification, creadibility relative to trends of exising databases. An enhanced RPV surveillance strategy in under development in Belgium. It combines state-of-the-art micromechanical and damage modelling to the evaluation of CVN load-deflection signals, tensile stress- strain curves and slow-bend tests of reconstituted precracked Charpy specimens. A probabilistic micromechanical model has been established for static and dynamic transgranular cleavage initiation fracture toughness in the ductile- brittle transition temperature range. This model allows to project toughness bounds for any steel embrittlement condition from the corresponding CVN and static tensile properties, using a single scaling factor defined by imposing agreement with toughness tests in a single condition. The outstanding finding incorporated by this toughness transfer model is that the microcleavage fracture stress is affected by temperature in the ductile-brittle transition and that this influence is strongly correlated to the flow stress: this explains the shape of the K(sub Ic)n K(sub Id) temperature curves as well as the actual magnitude of the strain rate and irradiation effects. Furthermore, CVN crack arrest loads and fracture appearance are also taken advantage of in order to estimate K(sub Ia) degradation. Finally, the CVN-tensile load- temperature diagram provides substantial information used for the modelling of in-service steel strenthening, intergranular fracture susceptibility and other irradiation-induced and ageing effects.