Glass Formulation Development and Testing for Cold Crucible Induction Melter (CCIM) Advanced Remediation Technologies Demonstration Project - 9208

摘要

Over the past few years, Cold Crucible Induction Melter (CCIM) demonstrations have been completed using SRS sludge batches 2, 3 and 4 (SB2, SB3 and SB4) simulant compositions. These campaigns demonstrated the ability of the CCIM to effectively produce quality glasses at high waste loadings. The current Advanced Remediation Technology (ART) Phase II-A Project is aimed at demonstrating the CCIM technology under representative DWPF flowsheet conditions and to demonstrate extended operations of the melter. A glass composition development effort was completed to identify and recommend a frit composition and sludge batch 4 (SB4) simulant waste loading target for subsequent ART-Phase II-A CCIM demonstration testing. Based on the results of the glass formulation testing, it was recommended that the Frit 503-R6 composition (B(sub 2)O(sub 3) = 14 wt %; Li(sub 2)O = 9 wt %; Na(sub 2)O = 3 wt %; and SiO(sub 2) = 74 wt %) be utilized for the demonstration. Furthermore, a waste loading of 46 wt % was recommended. The recommended frit and waste loading would produce a glass with acceptable durability with a liquidus temperature adequately below the 1250 C nominal CCIM operating temperature. This frit composition and waste loading was found to result in a glass that met CCIM processing requirements for viscosity, electrical conductivity and thermal conductivity.