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Structural Refinement of Gray Iron by Electromagnetic Vibrations

机译:电磁振动细化灰铁的结构

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Simultaneous imposition of alternating electric and stationary magnetic fields on a molten metal will induce a vibrating motion in the liquid, which can lead to the formation and collapse of cavities and affect the solidification structure. Following earlier works on Al-Si alloys, the process is used to refine the microstructure of gray iron. It is found that in addition to the refinement of columnar-dendritic structure of primary austenite into a fine and homogeneous one, the eutectic cell structure is also extensively refined. The effects of the two main parameters involved in the process, that is, the frequency and the intensity of vibrations are, for the first time, quantitatively presented. The refinement of the cells proceeds as the frequency is increased up to about 500 Hz, where a reverse trend starts and results in a complete termination of the effects at about 10 kHz. The increase in the number of cells because of the increase in the intensity of vibrations shows a sharp jump at an electromagnetic pressure of about 10~5 Pa, where the cavitation phenomenon is more likely to occur by overcoming the static pressure. However, increasing the electromagnetic pressure to higher values does not essentially result in a considerable further refinement, implicating the existence of a limit in the process of structural refinement by the cavitation phenomenon.
机译:在熔融金属上同时施加交变电场和固定磁场会在液体中引起振动,这会导致空腔的形成和塌陷并影响凝固结构。在较早的Al-Si合金研究之后,该工艺被用于改善灰铸铁的显微组织。已经发现,除了将初级奥氏体的柱状树枝状结构细化为细小且均质的外,共晶细胞结构也得到了广泛的细化。该过程中涉及的两个主要参数的影响,即振动的频率和强度,首次被定量地给出。随着频率增加到大约500 Hz,单元的细化过程开始进行,其中出现了反向趋势,并导致大约10 kHz的效应完全终止。由于振动强度的增加而导致的单元数目的增加在约10-5 Pa的电磁压力下显示出急剧的跳跃,其中通过克服静压力而更容易发生空化现象。然而,将电磁压力增加到更高的值本质上不会导致显着的进一步改进,这暗示了在空化现象的结构改进过程中存在极限。

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