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The Effects of Various Variotherm Processes and Their Mechanisms on Injection Molding

机译:各种变温工艺及其机理对注塑成型的影响

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摘要

To eliminate surface defects and improve the quality of molded parts, increasing the mold temperature is one of the solutions. Using high mold temperature can eliminate weld lines, reduce molding pressure, residual stress and clamping force and improve part surface quality. However, with the increasing of mold temperature, the cycle time will also be increased. Hence, people have paid the attention to mold temperature control technologies. Among them, the variotherm molding technologies, including Rapid Heat Cycle Molding (RHCM), Induction Heating Molding (IHM), and Electricity Heating Mold (E-mold), are some effective methods. Although those variotherm technologies have been proposed, how does the external or internal heating source affect the injection molding process and the final product? The true function and the efficiency study of each technology still remain vague. Hence, in this paper, we have systematically conducted various technologies, including Conventional Injection Molding (CIM), RHCM, IHM, and E-mold, by using true 3D transient cool technology. Through the inside mechanism investigation at various moments in time, the functions and the heating-cooling efficiency for each technology can be visualized. Besides, experimental study and verification of IHM are also performed.
机译:为了消除表面缺陷并提高成型零件的质量,提高模具温度是解决方案之一。使用较高的模具温度可以消除熔接线,降低成型压力,残余应力和夹紧力,并改善零件表面质量。但是,随着模具温度的升高,循环时间也会增加。因此,人们开始关注模具温度控制技术。其中,包括快速热循环成型(RHCM),感应加热成型(IHM)和电加热成型(E-mold)的恒温成型技术是一些有效的方法。尽管已经提出了这些温差技术,但是外部或内部加热源如何影响注塑工艺和最终产品?每种技术的真正功能和效率研究仍然不清楚。因此,在本文中,我们通过使用真正的3D瞬态冷却技术,系统地进行了多种技术,包括常规注射成型(CIM),RHCM,IHM和E-mold。通过在不同时刻的内部机制研究,可以直观地看到每种技术的功能和冷热效率。此外,还进行了IHM的实验研究和验证。

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