Unilever knew the success of its personal care consumer goods brands rested on the quality performance of its health and beauty mixing plant and aerosols plant. Economic growth paired with sound environmental management were just part of the strategy. Yet a total process control system update would help guide them to down the road to success. The North Rocks site in Sydney, Australia, is responsible for the manufacture of personal health and beauty products, aerosols, liquid detergents and cleaning products. With the market for fast-moving consumer goods being more competitive and cost sensitive than ever, maintaining optimal productivity and availability is critical to the future of every site. Manufacturing pressures on sourcing continue to increase. There is a significant need to improve the efficiency of the plant while at the same time to reduce costs. This is critical when looking to secure the long term viability of the plant.
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