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首页> 外文期刊>Фiзико-хiмiчна механiка матерiалiв >STUDY OF THE STRUCTURE AND ADHESIVE PROPERTIES OF CERAMIC COATINGS PREPARED BY PLASMA SPRAYING
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STUDY OF THE STRUCTURE AND ADHESIVE PROPERTIES OF CERAMIC COATINGS PREPARED BY PLASMA SPRAYING

机译:等离子喷涂制备陶瓷涂层的结构和粘合性能的研究

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The parameters of the plasma torch of AC-160 type with a constant, uncontrolled electric input are suitable for reliable melting of Al_2O_3 based ceramic materials in the form of powder with the particle size of 40... 100 mu m, when spraying distances from 200 to 600 mm are used. To obtain the optimum technological conditions, it is necessary to equip the torch with a feed mechanism and with a controlled input. In such a way the most suitable thermal conditions for the optimum shape deformation of sprayed particles can be achieved. Ceramic coatings consist of three types of particles which differ from each other in their shape and compactness. Ceramic, sufficiently heated material produces relatively homogeneous coatings with few defects: voids; pores; branched cracks. Cohesive and adhesive properties of ceramic coatings are also degraded by a peculiar type of large particles which appear in the coating due to insufficiently sieved and prepared added material. Among the investigated ceramic Al_2O_3 and ZrSiO_4 based coatings, in tribological couples with 19436 and 12050 materials, the Al_2O_3 coating showed the best properties under adhesive wear conditions; this material, mainly in combination with 19436 material, is suitable for friction nodes. The wear value is in accordance with the course of the friction coefficient of the investigated tribological couples. The wear value is connected with the surface hardness of materials in the friction couple. In soft materials - 12050 steel - intensive wear of the ceramic coating surfaces takes place, which is connected with an increase of the friction coefficient and the subsequent taking-up of particles from the coating surface. Under the adhesive wear conditions the ceramics-polyamide couple appears to be high-prospective, since it shows a low friction coefficient and minimum wear and seizure tendency.
机译:AC-160型等离子炬的参数具有恒定的,不受控制的电输入,适用于当喷涂距离为40 ... 100μm的粉末形式的Al_2O_3基陶瓷材料以粉末形式可靠地熔化时使用200至600 mm。为了获得最佳工艺条件,必须为割炬配备进给机构和受控输入。以这种方式,可以实现用于喷雾颗粒的最佳形状变形的最合适的热条件。陶瓷涂层由三种类型的颗粒组成,它们的形状和紧密度互不相同。充分加热的陶瓷材料可产生相对均匀的涂层,几乎没有缺陷:空隙;毛孔分支裂纹。陶瓷涂层的内聚性和粘合性也会由于特殊的大颗粒而降低,这些大颗粒由于未充分筛分和准备的添加材料而出现在涂层中。在研究的陶瓷Al_2O_3和ZrSiO_4涂层中,在摩擦学上与19436和12050材料配对的情况下,Al_2O_3涂层在胶粘剂磨损条件下表现出最好的性能。该材料主要与19436材料结合使用,适用于摩擦节点。磨损值与所研究的摩擦学对的摩擦系数一致。磨损值与摩擦副中材料的表面硬度有关。在软质材料(12050钢)中,陶瓷涂层表面会发生严重磨损,这与摩擦系数的增加以及随后从涂层表面吸收颗粒有关。在胶粘剂的磨损条件下,陶瓷-聚酰胺对显示出很高的前景,因为它显示出低的摩擦系数和最小的磨损和咬合趋势。

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