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Fabrication of Micro Tandem Lens Array by Glass Molding Technique

机译:通过玻璃成型技术制造微串联透镜阵列

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摘要

In recent years, micro lens array (MLA) has become an important element for optical systems. One of the most important applications of MLA is to uniform the intensity of light. The alignment construction of double-sided MLA is easier than one-sided MLA. The MLA fabricated by glass materials could be used in high energy systems or high temperature environment, such as laser system. Glass based MLA could be fabricated by laser machining, photolithography and precision glass molding (PGM) technologies, but the former two technologies are not suitable for manufacturing. In this paper, we proposed a manufacturing method of double-sided MLA by laser machining and PGM technique. A micro holes array was firstly fabricated on the surface of silicon carbide (SiC) mold material with the diameter of 500 μm and depth of 200 μm. The double-sided MLA was then molded by PGM process with two molds. In this paper, the parameters including laser pulse repetition rate, laser scanning speed, molding temperature and molding force, and the characteristics of double-sided MLA such as profile and refractive index were discussed. We obtained the result that the double-sided MLA with the diameter of 20 mm and each lens with the height of 52 μm, the radius of 851 μm, and the pitch of 700 μm on soda lime glass.
机译:近年来,微透镜阵列(MLA)已成为光学系统的重要元素。 MLA的最重要应用之一是使光强度均匀。双面MLA的对齐结构比单面MLA更容易。由玻璃材料制成的MLA可以用于高能量系统或高温环境,例如激光系统。可以通过激光加工,光刻和精密玻璃成型(PGM)技术制造基于玻璃的MLA,但前两种技术不适合制造。在本文中,我们提出了一种通过激光加工和PGM技术制造双面MLA的方法。首先在直径为500μm,深度为200μm的碳化硅(SiC)模具材料的表面上制造微孔阵列。然后通过PGM工艺用两个模具模制双面MLA。本文讨论了激光脉冲重复频率,激光扫描速度,成型温度和成型力等参数,以及双面MLA的轮廓和折射率等特性。我们获得的结果是,钠钙玻璃上的双面MLA直径为20 mm,每个透镜的高度为52μm,半径为851μm,间距为700μm。

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