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Methods for fatigue strength improvement by weld toe treatment

机译:通过焊趾处理改善疲劳强度的方法

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This paper describes an investigation of methods forfatigue strength improvement of welded joints, such a TIGdressing, hammer peening and burr grinding. The main results maybe summarised as follows.1 A fatigue strength improvement is achieved by all treatmentmethods considered in the present research study. Most notably,the effect of burr grinding is not very dependent on the effectivestress range and produces a strong fatigue strength improvement effect.2 The fatigue strength improvement effect produced by TIGdressing is only found in the short crack region, and its fatiguestrength improvement effect can be evaluated throughconsideration of the stress concentration reducing effect due toweld toe shape improvement.3 The fatigue strength improvement effect produced by hammerpeening strongly depends on the stress range. Little such effect isfound in the N~ fatigue crack initiation region adopted in thepresent research study. In the N~ fatigue crack propagation region,however, a strong effect is evident. This is attributable to a stressconcentration reducing effect due to weld toe shape improvementand a fatigue strength improvement due to the effect of the com-pressive residual stress introduced down to some specific depth(around 4 mm according to the measurement results obtained in thepresent research study) under this treatment. The ditch introducedby hammer peening treatment acts as a crack initiation source. Toensure that the effect due to hammer peening is more fullyexhibited, it is necessary to apply burr grinding treatment to theweld toe before hammer peening as well as to prevent ditchformation by use of a hammer with a smaller tip radius.4 The fatigue strength improvement effect produced by burrgrinding is only found in the short crack Nc region. It depends forits effect on a stress concentration reducing effect due to weld toeimprovement, although the effect thus produced is strong. Toensure that the stress concentration reducing effect is more fullyexhibited, it is desirable to minimise base metal denting. Thistreatment also offers scope for some reduction in residual stressthrough its ability to machine off a large region using a burrgrinder tip with an extremely large radius of curvature, and thisaspect warrants further investigation in future.
机译:本文介绍了一种改进焊接接头疲劳强度的方法,例如TIG精加工,锤击喷丸和毛刺磨削。主要结果可概括如下:1通过本研究中考虑的所有处理方法均实现了疲劳强度的提高。最值得注意的是,毛刺磨削的效果不是很有效的应力范围,它产生了很强的疲劳强度改善效果。2TIGdressing产生的疲劳强度改善效果仅出现在短裂纹区域,其疲劳强度改善效果可以达到3通过锤击强化产生的疲劳强度改善效果在很大程度上取决于应力范围。在本研究中采用的N〜疲劳裂纹萌生区域,这种影响很小。但是,在N〜疲劳裂纹扩展区域,效果明显。这归因于由于改善了焊趾形状而导致的应力集中减小效果,以及由于引入了一定深度(根据本研究获得的测量结果约为4 mm)的压缩残余应力的影响而导致的疲劳强度提高。在这种治疗下。锤击处理引入的沟渠是裂纹的产生源。为确保更充分地体现出锤击的效果,有必要在锤击前对焊趾进行毛刺打磨处理,并通过使用尖端半径较小的锤子来防止变形。4产生了疲劳强度提高效果burrgrinding法仅在短裂纹Nc区发现。尽管由此产生的效果很强,但是它的效果取决于由于改善焊接效果而降低应力集中的效果。为了确保更充分地体现出降低应力集中的效果,希望使母材的凹陷最小化。这种处理方法还可以通过使用曲率半径极大的锉刀磨削大面积区域的能力来减小残余应力,因此有必要在将来进行进一步的研究。

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