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Study of the transfer efficiency of alloyed elements in fluxes during the submerged arc welding process

机译:埋弧焊过程中熔剂中合金元素的传递效率研究

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摘要

The 'preflux' obtained from a vitreous matrix containing 30 percent liquid glass compared to the dry mass of the matrix, presents a basicity of B =1.08, a chemical activity of A_f = 0.43, and good technological characteristics during the SAW process. It enables a cord to be produced whose chemical composition, in the third deposition, with losses of 10 percent of the manganese and 25 percent of the C_(gf) referred to the wire-electrode, while the silica content is increased 13 fold. The selected proportions of FeCr, FeMn and C_(gf) in the alloyed load enabled a study to be made of the combined effect of the manganese and the C_(gf) in regulating the oxidation of the chromium transferred to the welding cord, expressed by the index of the oxidising screening effect I_(ap)(Cr)_(Mn,C), which in turn presents a multiplicative dependence with the transfer coefficient of chromium K_t(Cr), for the range of concentrations and elements studied: Cr = 21.8-48.4 percent, Mn = 4.2-33.8 percent, C_(gf) =4.8-14.3 percent. The agglomerate fluxes, prepared with 18.75 percent of alloyed load (FeCr, MeMn and C_(gf) in different proportions) and 81.5 percent matrix constituents (70.54 percent matrix and 10.71 percent sodium silicate), presented, for certain constant welding parameters (U_s =30 V, I_s =400 A, V =30 m/h), different alloy element transfer capacities: K_t(Cr)_(dep)=25.0-57.1 percent, K_t(Mn)_(dep) = 27.5-77.3 percent, K_t(C)_(dep)= 28.2-44.5 percent, which in turn depend on their capacity to oxidise in the presence of high concentrations of iron and in the energy conditions of the arc. The determination of the transfer coefficients, based on the laws of conservation of mass and on repartition, achieved by calculating the index of oxidising screening index I_(ap)(Cr)_(Mn,C), enabling mixtures of FeCr-FeMn-C_(gf) system alloyed loads of agglomerate fluxes with SiO_2-Al_2O_3-(CaO)+(MgO) system vitreous matrices, according to the chemical composition of the welding cord to obtain, and to define its production costs.
机译:与基质干质量相比,从含有30%液态玻璃的玻璃基质中获得的“预通量”呈现出B = 1.08的碱度,A_f = 0.43的化学活性以及SAW过程中的良好工艺特性。这使得能够生产出一种帘线,该帘线在第三次沉积中的化学组成损失了10%的锰和25%的C_(gf)(相对于线电极),而二氧化硅的含量则增加了13倍。通过选择合金负载中FeCr,FeMn和C_(gf)的比例,可以研究锰和C_(gf)在调节转移到焊丝中的铬的氧化中的综合作用,用下式表示:氧化筛选效应的指数I_(ap)(Cr)_(Mn,C),在所研究的浓度和元素范围内,它与铬的传递系数K_t(Cr)呈乘数依赖性:Cr = 21.8-48.4%,Mn = 4.2-33.8%,C_(gf)= 4.8-14.3%。对于某些恒定的焊接参数(U_s = 30 V,I_s = 400 A,V = 30 m / h),不同的合金元素转移容量:K_t(Cr)_(dep)= 25.0-57.1%,K_t(Mn)_(dep)= 27.5-77.3%, K_t(C)_(dep)= 28.2-44.5%,这又取决于它们在高浓度铁存在和电弧能量条件下的氧化能力。通过计算氧化筛选指数I_(ap)(Cr)_(Mn,C)的指数,从而实现FeCr-FeMn-C_的混合物,可以根据质量守恒定律和分配规律确定传递系数。 (gf)系用SiO_2-Al_2O_3-(CaO)+(MgO)系玻璃质基体的团聚焊剂的合金负载量,根据焊丝的化学成分来确定,并确定其生产成本。

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