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Investigation of Deformation Behavior of Ring-Tensile Specimens Machined from Pressure Tubes of Indian PHWR

机译:印度PHWR压力管加工的环形拉伸试样的变形行为研究

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摘要

Specimens machined in the form of circular rings directly from the nuclear reactor pressure tubes and tested in a ring-tension test-setup offer great simplicity in evaluating the transverse mechanical properties of the as-manufactured as well as those of the service-exposed tubes. However, the state of stress in the specimen cross-section is not purely uni-axial due to the effect of bending and the presence of lateral pressure due to the loading mandrel. This requires the use of 3-D finite element (FE) analysis for simulation of deformation behavior of the specimens in the ring-tension test-setup. In this work, we have analyzed the deformation behavior of ring-tension specimens machined from two different types of zirconium alloy pressure tubes as used in the Indian pressurized heavy water reactors. The effect of geometry of the loading mandrel (i.e., 2-piece vs. 3-piece type of mandrel) on the load-deformation behavior of the test-setup has been studied. It was observed that the values of maximum load as well as the deformation behavior in the post-necking region differ significantly when only the geometry of the loading mandrel is changed keeping all the other parameters same. FE analysis has been able to correctly predict these variations as it takes into account of the effect of geometry, material properties as well the interaction between the mandrel and the specimen. Hence, the use of FE method is essential in the inverse analysis procedure where the material properties can be determined from these complex test-setups.
机译:直接从核反应堆压力管加工成圆形环并在环张力测试装置中进行测试的标本,在评估所制造的以及服务使用的管的横向机械性能时,提供了极大的简便性。然而,由于弯曲的影响以及由于加载心轴而产生的侧向压力的存在,试样横截面中的应力状态并非纯粹是单轴的。这需要使用3-D有限元(FE)分析来模拟样品在环拉力测试装置中的变形行为。在这项工作中,我们分析了在印度加压重水反应堆中使用的两种不同类型的锆合金压力管加工而成的环张力试样的变形行为。研究了加载心轴的几何形状(即2件式芯棒与3件式芯棒类型)对测试装置的载荷变形行为的影响。观察到,当仅改变加载心轴的几何形状并保持所有其他参数相同时,最大颈缩值以及颈缩后区域中的变形行为的值将显着不同。有限元分析已经能够正确预测这些变化,因为它考虑了几何形状,材料特性以及心轴与试样之间的相互作用。因此,在反分析过程中必须使用有限元方法,在该过程中可以从这些复杂的测试设置中确定材料的性能。

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