DESIGN OF A SPHERICAL CAM-ROLLER MECHANISM FOR AN AUTOMOTIVE DIFFERENTIAL

摘要

Spherical cam-follower mechanisms are attractive alternatives to bevel gears, as they provide low backlash and low friction losses. The design of such a mechanism is reported here, to be incorporated in an automotive differential, whose bevel pinions and side gears are substituted by spherical cams and roller-carriers, respectively. Critical to the design of cam mechanisms is the generation of the cam-profile, free of undercutting. The profile, generated using computer algebra, is analyzed for singularities, including cusps and double points. The pressure angle, an important factor that governs the effective force transmission of cam mechanisms, is duly kept within acceptable limits. Conclusions are drawn on the suitability of cam mechanism developed for automotive applications.