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Deactivation of FCC Catalysts - A Modeling Approach

机译:FCC催化剂的失活-一种建模方法

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摘要

Studies on deactivation of cracking catalysts by coke deposition started with the work by Voorhies (1) in 1945, in which coke formation in both, fixed and fluidizxed beds, is expressed by an empirical relation in terms of time on stream, i.e., Coke=At~n. This expression was applied to different types of feedstocks, catalysts and reaction conditions, in terms of parameter A. Since then, this kind of expression, together with the use of lumps, has been employed in FCC reactor modeling works from industry and academia (2-4), and most of the research associated with these studies has been oriented towards the generalization of this type of empirical expression. This idea has also been applied to analyze experiments from micro-activity reactors, either for catalyst evaluation, translation of information between MAT, pilot and industrial units, or for kinetic parameter estimation (5-6). However, what could be convenient for reactor modeling, simulation and control pruposes, is not necessarily useful for improving the understanding of the complex phenomena of coke formation nor is it useful for evaluating catalyst performance. Froment (7, 8) has called attention to the idea that deactivation by coke deposition should be directly related to coke itself, and not to time. This is particularly important when catalyst evaluation using laboratory scale reactors is the main objective. Another aspect that is lacking, is the study of the interactions between active sites, cracking reactions, coke deposition and transport phenomena, which may become very important in assessing catalyst performance.
机译:焦炭沉积使裂化催化剂失活的研究始于Voorhies(1)在1945年的工作,其中固定床和流化床中的焦炭形成均以生产时间的经验关系表示,即Coke =在〜n。根据参数A,此表达式已应用于不同类型的原料,催化剂和反应条件。此后,这种表达式以及块的使用已在工业界和学术界的FCC反应堆建模工作中得到了应用(2 -4),并且与这些研究相关的大多数研究都针对这种类型的经验表达。这个想法也已经应用于分析微活性反应器的实验,用于催化剂评估,MAT,中试和工业装置之间的信息转换或动力学参数估计(5-6)。但是,对于反应器建模,模拟和控制目的可能是方便的,它不一定有助于增进对焦炭形成复杂现象的理解,也不一定对评估催化剂性能有用。 Froment(7,8)引起人们的注意,即由于焦炭沉积而引起的失活应与焦炭本身直接相关,而与时间无关。当使用实验室规模的反应器进行催化剂评估是主要目标时,这一点尤其重要。缺少的另一个方面是研究活性位点,裂化反应,焦炭沉积和传输现象之间的相互作用,这对于评估催化剂的性能可能非常重要。

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