Three-dimensional (3D) structures are useful for studying the spatial structures and physical properties of porous media. A 3D structure can be reconstructed from a single two-dimensional (2D) training image (TI) by using mathematical modeling methods. Among many reconstruction algorithms, an optimal-based algorithm was developed and has strong stability. However, this type of algorithm generally uses an autocorrelation function (which is unable to accurately describe the morphological features of porous media) as its objective function. This has negatively affected further research on porous media. To accurately reconstruct 3D porous media, a pattern density function is proposed in this paper, which is based on a random variable employed to characterize image patterns. In addition, the paper proposes an original optimal-based algorithm called the pattern density function simulation; this algorithm uses a pattern density function as its objective function, and adopts a multiple-grid system. Meanwhile, to address the key point of algorithm reconstruction speed, we propose the use of neighborhood statistics, the adjacent grid and reversed phase method, and a simplified temperature-controlled mechanism. The pattern density function is a high-order statistical function; thus, when all grids in the reconstruction results converge in the objective functions, the morphological features and statistical properties of the reconstruction results will be consistent with those of the TI. The experiments include 2D reconstruction using one artificial structure, and 3D reconstruction using battery materials and cores. Hierarchical simulated annealing and single normal equation simulation are employed as the comparison algorithms. The autocorrelation function, linear path function, and pore network model are used as the quantitative measures. Comprehensive tests show that 3D porous media can be reconstructed accurately from a single 2D training image by using the method proposed in this paper.
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