Application of a He-Ne infrared laser source for detection of geometrical dimensions of cracks and scratches on finished surfaces of metals

摘要

In this study, the authors addressed a new method of measurement for microscratches and cracks on finished metallic surfaces. The technology proposed here can be used in aviation, automobile, machine-tools, bearings, electrical and thermal devices (detection of electrical and thermal contact resistance), and many other industrial fields where finished surfaces have to be inspected for quality before use. The technology is based on the application of He-Ne laser optics. This measurement method allows for the inspection of geometrical parameters such as depth and width of scratches and cracks and consists of a low-energy He-Ne red laser beam (wavelength 633 nm) with a cross-section of 0.48 mm, beam expander with special designed slit, multi-axis stage with sample holder and CCD (charge-coupled device) visual detection system. Using experimental data, a mathematical algorithm was created in order to calculate the depths and widths of the scratches and cracks where the method of center of gravity (centroid) of the imaged area was used. The results showed a good correlation between the experimental and calculated values of the dimensions of the scratches. Future work will deal with the determination of the geometrical dimensions of microcracks.