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Bringing the On-Line Control and Optimization of Semibatch Emulsion Copolymerization to the Pilot Plant

机译:将半间歇式乳液共聚合的在线控制和优化引入中试工厂

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Due to hardening competition and increased focus on resource efficiency, efforts are made to develop advanced industrial optimization and control systems with the goal to shift the (semi-) batch production from recipe-based to a state-based approach. This study illustrates the steps needed for the implementation of optimization and on-line control of semibatch emulsion copolymerization involving the development of process model, its validation and connection with control software, and the realization at pilot plant scale. The process model must be fast and robust enough to provide estimation of the process trajectory reliably and quickly. Moreover, in connection with nonlinear model predictive control (NMPC), the model has to be able to learn from the process and to update parameter values in real time, e. g., due to change of reactor jacket heat transfer. The Cybernetica CENIT software is employed for NMPC. The industrial pilot-scale semibatch emulsion copolymerization of four comonomers (two of them water soluble) is used for the demonstration of NMPC functionality for: (i) reactor temperature control, (ii) minimization of batch time while preserving product quality, and (iii) minimization of batch duration with desired simultaneous shift in product quality.
机译:由于竞争加剧和对资源效率的日益关注,人们致力于开发先进的工业优化和控制系统,以期将(半)批量生产从基于配方的方法转变为基于状态的方法。这项研究说明了半批乳液共聚的优化和在线控制的实施步骤,包括过程模型的开发,其验证和与控制软件的连接以及中试规模的实现。该过程模型必须足够快且健壮,以可靠且快速地提供过程轨迹的估计。此外,结合非线性模型预测控制(NMPC),模型必须能够从过程中学习并实时更新参数值,例如。例如,由于反应器夹套传热的变化。 Cyber​​netica CENIT软件用于NMPC。四种共聚单体(其中两种为水溶性)的工业中试规模半批乳液共聚用于演示NMPC功能:(i)反应器温度控制;(ii)最小化批料时间,同时保持产品质量;和(iii) )最大限度地减少批次持续时间,并同时改变产品质量。

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