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Simulation analysis and experimental demonstration of velocity vector field of medium flow in double mass vibration mill

机译:双质量振动磨中介质流速度矢量场的仿真分析与实验验证

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摘要

To resolve the technical issue that very hard particle is difficult to be refined, the mesoscopic numerical simulation of discrete medium flows based on Particle Flow Code was established. Four combinations of frequency and amplitude were set to simulate the medium flow, and the images of velocity gradation and velocity vector field have been obtained. Results show that the energy in medium flow was transmitted faster, and the effect of impact and shear forces among medium was stronger in the mode with mid-frequency and large amplitude. To verify the simulation results, the diamond ultrafine grinding is done in both normal and new vibration mills with the same basic parameters. Through size detecting in MS 2000 laser particle sizer and recording by high-speed photographic Mikrotron Gmbh, the results are basically consistent with the simulation analysis of velocity vector. Compared with other modes, the kinetic and strain energy of medium flow in the mode of mid-frequency with large amplitude is increased up to 0.3-5 times, and energy-lacking area is reduced by 8-20%; the effect of particle refinement and narrowing distribution is obvious. It becomes a positive technical progress in the field of very hard particle vibration grinding and micronano refinement.
机译:为了解决难以磨制非常硬的颗粒的技术问题,建立了基于颗粒流代码的离散介质流的介观数值模拟。设置了频率和幅度的四种组合来模拟介质流动,并获得了速度梯度和速度矢量场的图像。结果表明,在中频,大振幅模式下,介质流中的能量传递较快,介质间的冲击力和剪切力的影响较强。为了验证模拟结果,在具有相同基本参数的普通和新型振动磨机中都进行了金刚石超细磨削。通过在MS 2000激光粒度仪中进行粒度检测并通过高速摄影Mikrotron Gmbh进行记录,结果与速度矢量的仿真分析基本吻合。与其他方式相比,中频大振幅方式下的介质流动能和应变能提高了0.3-5倍,能量不足面积减少了8-20%。细化和缩小分布的效果是明显的。在非常硬的颗粒振动研磨和微纳细化领域,这成为一项积极的技术进步。

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