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Study on Failure Analysis of Crankshaft Using Finite Element Analysis

机译:使用有限元分析曲轴故障分析研究

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Crankshaft is one of the crucial parts for the internal combustion engine which required effective and precise working. In this study, the aim of the study is to identify the stress state in the crankshaft and to explain the failure in automotive crankshaft and fatigue life of crankshaft by using finite element analysis. The 3D solid modelling of the crankshaft model was designed and developed using SolidWorks. A static structural and dynamic analysis on an L-twin cylinder crankshaft were used to determine the maximum equivalent stress and total deformation at critical locations of the crankshaft. The model was tested under dynamic loading conditions to determine fatigue life, safety factor, equivalent alternating stress and damage using the fatigue tool. The results obtained from this study indicated that the crankshaft has obvious fatigue crack which was belongs to fatigue fracture. The fatigue fracture developed was only attributed to the propagating and initiate cracks on the edges of the lubrication hole under cyclic bending and torsion. Overall, the crankshaft is safe for both static and fatigue loadings. In dynamic analysis, the critical frequency obtained in the frequency response curve should be avoided which it may cause failure of the crankshaft.
机译:曲轴是内燃机的关键部件之一,需要有效和精确的工作。在这项研究中,研究的目的是识别曲轴中的应力状态,并通过使用有限元分析来解释曲轴的汽车曲轴和疲劳寿命。使用SolidWorks设计和开发了曲轴模型的3D实体建模。 L-TWIN圆筒曲轴上的静态结构和动态分析用于确定曲轴关键位置的最大等效应力和总变形。该模型在动态负载条件下进行测试,以确定疲劳寿命,安全系数,等效交替应力和使用疲劳工具的损坏。本研究获得的结果表明,曲轴具有明显的疲劳裂纹,属于疲劳骨折。产生的疲劳骨折仅归因于循环弯曲和扭转下润滑孔边缘上的传播和发起裂缝。总的来说,曲轴对于静态和疲劳负荷都是安全的。在动态分析中,应避免在频率响应曲线中获得的临界频率,这可能导致曲轴的故障。

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