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Determination of the Mechanical Properties of Hot Stamped Parts from Numerical Simulations

机译:通过数值模拟确定热冲压零件的机械性能

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Hot stamping is a well-established process in car manufacturing today. However, the resulting mechanical properties of a hot stamped part and its behaviour during a crash are still open questions. The usual procedure includes destructive experiments to determine the mechanical properties resulting from the forming and quenching process. The gained information is then used for crash simulation. Using images from micrographs to determine the proportion of bainite and martensite resulting from the hot stamping process has proved to be difficult, as these structures are fairly similar and hard to distinguish. Sophisticated numerical simulations of the hot stamping process are available. The hardness resulting from the hot stamping process can be predicted fairly well from these process simulations. However, information like the tensile strength that is more relevant for the crash behaviour cannot be predicted that easily. It is not yet state of the art to map the results from the hot stamping simulation directly into the crash simulation. The approach to be presented in detail in this contribution uses the forming speed and the quenching velocity to predict the relevant mechanical properties of the hot stamped parts. Both input parameters, the forming speed and the quenching velocity, can be derived from the numerical hot stamping simulation. By means of experiments using a thermomechanical test system Gleeble well defined process parameters were used. Micro tensile test specimens were manufactured out of the Gleeble specimens to eliminate the effect of the Gaussian temperature profile created during the Gleeble experiments. Afterwards, tensile tests were carried out to derive a response surface for 22MnB5. The validated results allow the determination of the tensile strength of hot stamped parts from the numerical simulation of the hot stamping process with good accuracy.
机译:热冲压是当今汽车制造中公认的过程。但是,热冲压零件的最终机械性能及其在碰撞过程中的行为仍是未解决的问题。通常的过程包括破坏性实验,以确定由成形和淬火过程产生的机械性能。然后将获得的信息用于碰撞仿真。由于显微组织非常相似且难以区分,因此使用显微图像确定热冲压过程中产生的贝氏体和马氏体的比例非常困难。提供了热冲压过程的复杂数值模拟。通过这些过程模拟可以很好地预测由热冲压过程产生的硬度。但是,像抗拉强度这样的信息与碰撞行为更相关,因此无法轻易预测。将来自热冲压仿真的结果直接映射到碰撞仿真中还不是最新的技术。在此贡献中将详细介绍的方法使用成形速度和淬火速度来预测热冲压零件的相关机械性能。可以从数值热冲压仿真中得出两个输入参数,即成形速度和淬火速度。通过使用热机械测试系统的实验,使用了Gleeble定义明确的工艺参数。用Gleeble试样制造了微拉伸试样,以消除Gleeble实验期间产生的高斯温度分布的影响。之后,进行拉伸测试以得出22MnB5的响应表面。验证的结果可以通过热冲压过程的数值模拟以高精度确定热冲压零件的拉伸强度。

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