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Analysis of the quality renovated continuous steel casting roller

机译:翻新优质连铸辊的分析

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This paper presents the possibility of restoration of worn contact surfaces of rollers for continuous casting of steel. Permanent effort of steel producers to extend the lifespan of these components requires the implementation of new ?ller materials or modifying technological renovation processes to reduce the economic costs. This matter seems to be very important for the world leaders in steel production, e.g., ArcelorMittal, Tata Steel, but also for smaller concerns such as Magnitogorsk Iron and Steel Works, Salzgitter, etc. Renovation of continuous steel casting rollers, made of X12Cr13 EN 10088-1-97, was realised using submerged arc surfacing technology. Worn surface of roller was machined and surfaced using one interlayer and two cover layers. The quality of deposited layers was veri?ed using non-destructive and destructive tests. The in?uence of ?ller material on the tribological properties of contact surfaces of deposited layers was analysed by abrasive wear test. Studies were made in the in?uence of surfacing parameters on cladding metal mixing (mixed) with base metal and also in?uence of heat introduced by welding using metallographic analysis. The experiments con?rmed very good wear resistance of the applied ?ller metal due to dispersion strengthening caused by ?nely dispersed carbides and nitrides in the weld coating. The measures to be taken into account in renovation of rollers using hard surfacing, as well as the development of research in this area were also given. The experiments have con?rmed that parameters used are suitable for studying ?ller materials.
机译:本文提出了恢复钢的连铸辊的磨损接触面的可能性。钢铁生产商为延长这些部件的使用寿命而做出的持久努力要求采用新的填充材料或修改技术改造过程以降低经济成本。对于全球钢铁生产的领导者(例如安赛乐米塔尔,塔塔钢铁),这件事似乎非常重要,但对于较小的关注点,例如马格尼托哥尔斯克钢铁厂,萨尔茨吉特等,也是如此。 10088-1-97是使用埋弧焊技术实现的。使用一个中间层和两个覆盖层对辊的磨损表面进行加工和表面处理。使用非破坏性和破坏性测试验证了沉积层的质量。通过磨料磨损试验分析了填充材料对沉积层接触表面的摩擦学性能的影响。研究了堆焊金属与贱金属混合(混合)时堆焊参数的影响,以及使用金相分析通过焊接引入的热量的影响。实验证明,由于在焊缝中充分分散了碳化物和氮化物而引起的弥散强化,使所填充的填充金属具有非常好的耐磨性。还给出了在使用硬质表面翻新辊子时要考虑的措施,以及该领域的研究进展。实验证实,所使用的参数适用于填充材料的研究。

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