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Tool Path Optimization of Contouring Operation and Machining Strategies for Turbo Machinery Blades

机译:涡轮机械叶片轮廓加工的刀具路径优化及加工策略

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Today many industries use CNC machines forproduction of turbo machinery components like turbine blades,impellers, rotors, propellers etc. Turbine blades are complexshapes and difficult to machine on CNC. Contouring operationsare generally used for this purpose. This paper presentsoptimization of toolpath for turbine blades in vertical machiningcentre (VMC). Toolpath optimization of turbine blade usingMasterCAM?software results in reduction of machining time.Different contouring toolpaths are simulated in MasterCAM? prior to machining of turbine blades. Cutting Parameters usedfor machining are spindle speed, feed, tool diameter, plunge-rate,and depth of cut.Most of the research work is focused on cutter path generationwith the main aim on reducing total cycle time. Both productivetime and non-productive times (airtime, tool change time) areconsidered for optimization. Different toolpath generationmethods are studied to select the best one to find out optimizedcycle time. Different contour toolpaths being simulated are 2D,chamfer 2D, Ramp, Remachining and Oscillating. The objectiveof simulation is to generate the shortest tool-path for contouringoperation. Actual machining is done to validate the softwaresimulation time. Experimentation reveals that zigzag toolpath ismore favorable than any other strategies for the machining ofturbine blade for minimum cycle time. Ramp contour toolpath ismore favorable than any other toolpaths.
机译:如今,许多行业使用CNC机器来生产涡轮机械部件,例如涡轮叶片,叶轮,转子,螺旋桨等。涡轮叶片形状复杂,很难在CNC上进行加工。轮廓操作通常用于此目的。本文介绍了垂直加工中心(VMC)中涡轮叶片的刀具路径优化。使用MasterCAM软件对涡轮叶片的刀具路径进行优化可减少加工时间。在MasterCAM中模拟不同的轮廓刀具路径。在加工涡轮叶片之前。用于加工的切削参数是主轴转速,进给量,刀具直径,切入速率和切削深度。大多数研究工作集中在刀具路径的生成上,主要目的是减少总循环时间。生产时间和非生产时间(空转时间,换刀时间)都被考虑用于优化。研究了不同的刀具路径生成方法,以选择最佳的刀具路径,以找出最佳的循环时间。模拟的不同轮廓刀具路径为2D,倒角2D,Ramp,Remachining和Oscillator。仿真的目的是为轮廓加工生成最短的刀具路径。完成实际加工以验证软件仿真时间。实验表明,锯齿形刀具路径比任何其他策略都更有利于在最短的循环时间内加工涡轮叶片。斜坡轮廓刀具路径比任何其他刀具路径更有利。

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