Mechanically-guided deterministic assembly of 3D mesostructures assisted by residual stresses

摘要

Formation of three-dimensional (3D) mesostructures in advanced functional materials is of growing interest due to the widepread envisioned applications of devices that exploit 3D architectures. Mechanically-guided assembly based on compressive buckling of 2D precursors represents a promising method, with applicability to a diverse set of geometries and materials, including inorganic semiconductors, metals, polymers and their heteogenous intergration. This paper introduces ideas that extend the levels of control and and the range of 3D layouts that are achievable in these systems. Here, thin, patterned layers with well-defined residual stresses influence the process of 2D to 3D geometric transformation. Systematic studies through combined analytical modeling, numerical simulations and experimental observations demonstrate the effectiveness of the proposed strategy through ~20 example cases with a broad range of complex 3D topologies. The results elucidate the ability of these stressed layers to alter the energy landscape associated with the transformation process and, specifically, the energy barriers that separate different stable modes in the final 3D configurations. A demonstration in a mechanically tunable micro-balance illustrates the utility of these ideas in a simple structure designed for mass measurement.